Pneumatic Power Variables 311

The class "Pneumatic Power Variables" provides users with a foundational knowledge of pneumatic power and the pneumatic systems that generate it. Pneumatic power variables are measurable or quantifiable characteristics of a pneumatic system or system component. The two most integral variables are fluid flow and pressure. Additional power variables include speed, horsepower, and torque.

After taking "Pneumatic Power Variables" users will understand how the different variables of a system affect the transmission of power in a system. Further they will understand how to evaluate and select the most appropriate and efficient components to power a pneumatic system.

Class Details

Class Name:
Pneumatic Power Variables 311
Version:
2.0
Difficulty:
Advanced
Number of Lessons:
16
Related 1.0 Class:
Pneumatic Power Variables 205

Class Outline

  • Pneumatic Power System Variables
  • Pressure
  • Pressure Ratings
  • Review
  • Volume, Pressure, and Temperature
  • Temperature Control
  • Flow Rate
  • Flow Rate as a Variable
  • Displacement
  • Review
  • Speed
  • Power
  • Efficiency
  • Noise
  • Choosing Pneumatic Components
  • Review

Objectives

  • Describe pneumatic power systems.
  • Describe pressure.
  • Define common pressure ratings.
  • Describe the relationship between volume, pressure and temperature.
  • Explain temperature control in a pneumatic system.
  • Describe flow rate
  • Describe flow rate as a compressor variable.
  • Define displacement.
  • Describe speed.
  • Describe the relationship between horsepower and torque.
  • Define efficiency.
  • Describe noise in a pneumatic power system.
  • Describe how compontents are chosen for a pneumatic system.

Job Roles

Certifications

Glossary

Vocabulary Term Definition
absolute pressure psia. The pressure of a gas in a vacuum. Absolute pressure is used in defining standard temperature and pressure.
actual cubic feet per minute A measurement of airflow. Actual cubic feet per minute indicates how many cubic feet of air pass by a stationary point in one minute.
actual output The amount of power a pneumatic power system actually delivers during operation. System operators calculate the efficiency of a compressor by dividing the actual output by the theoretical output.
actuator A component such as a cylinder, motor, or rotary device. Actuators help convert fluid energy into mechanical energy.
aftercoolers A component that cools compressed air coming from a compressor. An aftercooler is a type of heat exchanger that also removes moisture.
air receiver A pneumatic component that stores compressed gas. A receiver helps stockpile a constant supply of pressurized gas.
ambient air Gas coming from the surrounding environment. Ambient air is compressed and stored in the air receiver.
area The size of the space contained within an enclosed two-dimensional figure. Area is typically measured in square units such as square inches or square centimeters.
atmospheric pressure The weight of the atmosphere. Atmospheric pressure refers to the amount of pressure exerted by the air.
A-weighted decibel scale A decibel scale that reflects the exclusion of frequencies that humans do not normally hear. A-weighted decibels are abbreviated as dBA.
burst pressure The pressure rating that indicates the pressure at which a conductor failed during a pressure-rating test. Conductors do not operate near burst pressure in a normally working system.
compressed gas Any gas held under pressure in a gas cylinder. Compressed gas allows pneumatic systems to perform work.
compressor A component that pressurizes ambient air in a pneumatic system. The compressor directs pressurized air into the system.
conductor A component such as a pipe, tube, or hose. Conductors convey fluid throughout a fluid system.
conductor A component such as a pipe, tube, or hose. Conductors convey fluid throughout a pneumatic system.
cubic centimeters cm³. A metric unit of measurement that describes the displacement of a hydraulic component. Cubic centimeters is a measurement of volume.
cubic feet per minute cfm. A measurement of airflow. Cubic feet per minute indicates how many cubic feet of air pass by a stationary point in one minute.
cubic inches in³. An English unit of measurement that describes the displacement of a hydraulic component. Cubic inches is a measurement of volume.
cubic meters per hour m³/hr. A measurement of airflow that indicates how many cubic meters of air pass by a stationary point in one hour.
cubic meters per minute m³/min. A measurement of airflow that indicates how many cubic meters of air pass by a stationary point in one minute.
cycle One complete revolution or rotation of a rotary pneumatic component. A cycle may also be one complete extension and retraction of a linear pneumatic component.
decibels dB. A unit of measurement that describes the intensity of a sound wave. Operators of pneumatic systems measure system noise in decibels.
displacement A pneumatic power variable that indicates how much air is moved by a pneumatic compressor in one cycle. Displacement is measured in cubic inches per revolution or cubic centimeters per revolution.
effective volume The flow rate that a pneumatic power system actually delivers during operation. The effective volume is the most important indicator of the capability of the compressor.
efficiency A measure of the work output of a system versus the total work supplied to it. An efficient system converts a greater percentage of input energy into useful work.
efficiency The amount of power output by a pneumatic power system compared to the amount of power input. An efficient system is able to convert a greater amount of the supplied energy into the intended useful work.
efficiency The amount of power output by a pneumatic power system compared to the amount of power input. Efficiency ratings tell how much effort is being converted to actual work.
filter A screen used for limiting contamination by trapping very fine particulate matter and separating this matter from air. A filter is a component of a filter regulator lubricator unit in a pneumatic system.
flow The directional movement of air in a pneumatic system. Flow in a fluid system can be laminar or turbulent.
flow capacity A pneumatic power variable that describes how much air is being moved and how much work is being performed. Flow capacity, or flow rate, is usually measured in gallons per minute (gpm) or liters per minute (lpm).
flow rate A pneumatic power variable that describes how much air is being moved and how much work is being performed. Flow rate is usually measured in cubic feet per minute.
force The push or pull that gives energy to an object. Force changes the motion or state of rest of an object.
force multiplication The exponential increase in available power. Pneumatic drives provide high force multiplication.
friction A force that resists motion between two components that are in contact with each other. Friction can lead to efficiency problems in a pneumatic system.
horsepower A unit of power used to describe the strength of a pneumatic component. One horsepower equals 33,000 ft.-lb. of work per minute, or 746 watts.
inches per second ips. In the English system, the number of inches that a pneumatic component travels in one minute. Inches per second is used to measure components such as linear actuators.
intercoolers A component that cools air inside a compressor. An intercooler is a type of heat exchanger that also removes moisture.
inverse A fraction obtained by reversing, or inverting, the numerator and denominator. For example, 4/5 is the inverse of 5/4.
laminae Parallel streams or layers of fluid that flow together and are indicative of laminar flow in a fluid system. Laminae are desirable for proper performance in a fluid system.
laminar flow A desirable type of fluid flow in which fluid moves smoothly in individual layers or streams called laminae. Laminar flow is also called streamline flow.
linear motion Motion that takes place along a straight line. Linear motion can be measured using the English or metric system.
maximum allowable working pressure MAWP. The pressure rating that indicates the greatest pressure a conductor should experience in service. Maximum allowable working pressure is also called working pressure.
millimeters per second mm/s. A metric unit of measurment. Millimeters pers second is the number of millimeters that a pneumatic component such as a linear actuator travels in one minute.
newton-meters Nm. A metric unit of measurement. The newton-meter is used to measure power and torque.
noise Any unwanted sound. Noise at high decibels is a hearing hazard.
output A pneumatic power variable that describes how much air is being moved and how much work is being performed. Output, or flow rate, is usually measured in gallons per minute (gpm) or liters per minute (lpm).
pascals Pa. A metric system of pressure. Pascals can be used to measure the amount of pressure in a pneumatic system.
peak values The point at which horsepower and torque are highest. As speeds increase after the peak values, horsepower and torque decrease.
pistons A rod inside a cylinder that is moved by hydraulic or pneumatic pressure. Pistons are used at high pressure.
pneumatic power Power caused by the motion and control of gas, such as air, under pressure. Pneumatic power systems convert energy from pressurized gas into mechanical motion.
pneumatic power variables A characteristic of a pneumatic system or component that can be measured and quantified. Pneumatic power variables describe the capabilities of each component.
pneumatic system A system that uses air other gases to transmit motion to mechanical parts. Pneumatic systems have many power variables which determine their performance.
positive displacement A type of compressor that moves a fixed amount of air during each cycle. Common types of positive displacement compressors include piston compressors and rotary screw compressors.
pounds per square inch psi. An English system unit of pressure. Pounds per square inch measures the amount of force that is applied over an area of one square inch.
pressure The amount of force applied upon an object. Pressure is calculated by dividing force by the area.
pressure rating An indication of the amount of pressure a fluid conductor can withstand. The pressure rating of a component is provided by the manufacturer.
psi A unit in the English measuring system used to measure pressure. One psi equals 6.8948 kilopascals.
recovery time The time it takes for a compressor to replace the pressure in a receiver during operation. Recovery time can be influenced by the speed of the compressor.
revolutions per minute rpm. A unit of measurement that indicates the number of revolutions a pneumatic component makes in one minute.
rotary motion Motion that takes place around a point. Rotary motion is circular.
safety ratio A figure that establishes the relationship between the burst pressure and working pressure. A component with a safety ratio of 4-to-1 will likely fail if the operating pressure reaches a level 4 times the normal level.
speed The distance an object travels in a given period of time. Speed is used to measure both linear and rotational movement.
standard cubic feet per minute scfm. A measurement of airflow that indicates how many cubic feet of air pass by a stationary point in one minute under standard conditions of temperature, pressure, and humidity.
standard temperature and pressure STP. An accepted set of conditions for measurement. Standard temperature and pressure is set by industry standards authorities and allows uniform comparisons between sets of data.
streamline flow A desirable type of fluid flow in which fluid moves smoothly in individual layers or streams called laminae. Streamline flow is also called laminar flow.
swept volume An indication of the displacement of a pneumatic component that is equal to the volume of the component actually covered by a rotor or piston. Swept volume is constant and does not change.
system delivery pressure The amount of pressure at the output end of a compressor or receiver in a fluid system. System delivery pressure is used to specify the capability of compressors and is also known as the system working pressure.
system operating pressure The amount of pressure nearest the point of performing work at the output end of a fluid system. The system operating pressure is used to specify the capabilty of valves and actuators.
system working pressure The amount of pressure at the output end of a compressor or receiver in a fluid system. System working pressure is used to specify the capability of compressors and is also known as the system delivery pressure.
theoretical output The amount of power a pneumatic power system is expected to deliver. System operators calculate the efficiency of a compressor by dividing the actual output by the theoretical output.
torque A force that produces rotary motion. Torque is measured in foot-pounds in the English system and newton-meters in the metric system.
turbulent flow An undesirable type of fluid flow in which fluid moves in a random and chaotic manner. Turbulent flow works against efficiency in a system.
vacuum A space with negative air pressure created by the vacuum system. In a vacuum, the pressure inside is lower than the pressure outside.
volume A measurement of the amount of space contained within a three-dimensional shape. Volume is a pneumatic power variable that describes both the quantity of gas and the capacity of a component.
watts A unit used to measure power. One horsepower equals 746 watts.
work The result of a force applied to an object and the distance through which the force is applied. In an equation, work is force multiplied by distance.
working pressure The pressure rating that indicates the maximum pressure a conductor should experience in service. Working pressure is often called maximum allowable working pressure (MAWP).