| 1. |
Math: Fundamentals 100
This class explains how to add, subtract, multiply, and divide to solve a problem following the correct order of operations.
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Successfully complete a series of sample addition, subtraction, multiplication, and division problems.
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| 2. |
Math: Fractions and Decimals 105
This class explains how to add, subtract, multiply, and divide fractions and decimals, as well as how to convert these numbers to percentages.
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Successfully convert a series of decimals to fractions, convert fractions to decimals, and perform a series of common math calculations with decimals and fractions.
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| 3. |
Math: Units of Measurement 115
This class addresses common units of measurement used in manufacturing and explains how to convert from one unit of measurement to another.
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Successfully convert a series of English units to metric units, and vice versa.
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| 4. |
Basics of Tolerance 120
This class explains the purpose of tolerances in manufacturing and describes how these tolerances are specified. Includes an Interactive Lab.
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Measure a sample of 10 parts using a caliper and/or micrometer and correctly determine which parts are within tolerance.
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| 5. |
Blueprint Reading 130
This class identifies the information communicated on a blueprint with emphasis on interpreting the part drawing. Includes an Interactive Lab.
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Read a basic company print and determine the critical features on a part that need measurement.
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| 6. |
Geometry: Lines and Angles 155
This class describes the properties of lines and angles and demonstrates how they are used to solve sample part drawings.
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Use a sample print to find the measurement of an unspecified angle from other dimensions.
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| 7. |
Geometry: Triangles 165
This class describes the properties of the various types of triangles and demonstrates how they are used to solve sample part drawings.
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Solve for angles other than the right angles specified in a given print.
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| 8. |
Geometry: Circles and Polygons 185
This class explains basic circle and polygon geometry and how their features are used to find dimensions in sample shop drawings.
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Determine the height of a cylindrical part held in a V-gage.
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| 9. |
Basic Measurement 110
This class introduces the basic measuring devices used in the shop to ensure part quality. Includes an Interactive Lab.
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For a series of sample parts and prints, determine the most appropriate device to use for measuring a series of features.
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| 10. |
Intro to Materials 100
This class identifies the major categories of materials used in manufacturing and compares their general properties.
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Choose five common workpiece metals manufactured in the shop and compare them to the ASTM standard.
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| 11. |
Mechanical Properties of Metals 120
This class describes common mechanical properties of metals and explains the stress-strain curve. Includes an Interactive Lab.
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For a sample material, use information sources to find its yield strength, tensile strength, and hardness.
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| 12. |
Physical Properties of Metals 130
This class introduces the physical properties of metals and explains how these properties determine potential applications.
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Calculate the mass and weight for a sample part.
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| 13. |
Quality Overview 100
This class identifies how each department and function of a company plays a role in producing quality products for the customer.
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State the company's quality policy and how it impacts the daily responsiblities on the job.
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| 14. |
ISO 9000 Overview 110
This class identifies and describes the key components of the ISO 9000:2000 standard.
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Identify job-related documentation potentially covered in an ISO 9000 audit and explain the document and process to an internal auditor.
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| 15. |
Lean Manufacturing Overview 130
This class describes the basic principles of lean manufacturing and compares them to traditional manufacturing approaches. Includes an Interactive Lab.
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Within a cell, find the machine or process that requires the longest cycle time; locate two or three instances of waste and recommend ways to eliminate this waste.
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| 16. |
Intro to OSHA 100
This class covers the goals and purposes of the Occupational Safety and Health Administration, including its standards, programs, and interactions with employers and employees.
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Locate OSHA-related signage within the facility.
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| 17. |
Fire Safety and Prevention 110
This class addresses OSHA fire safety and prevention measures and describes emergency action plans, fire prevention plans, fire detectors and alarms, and fire extinguishing equipment. Includes an Interactive Lab.
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Locate fire extinguishers within the facility; demonstrate proper use of a fire extinguisher.
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| 18. |
Bloodborne Pathogens 115
This class addresses how bloodborne pathogens are transmitted and includes information on preventive measures and procedures for exposure in the manufacturing workplace.
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Demonstrate proper cleanup of a workstation after an incident has occurred resulting in blood release.
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| 19. |
Personal Protective Equipment 120
This class addresses personal protective equipment requirements from OSHA and includes information about hazard assessments, PPE selection, and standards that govern PPE. Includes an Interactive Lab.
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Locate relevant PPE for a specific work station; demonstrate proper maintenance of PPE.
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| 20. |
Lockout/Tagout Procedures 130
This class covers lockout/tagout requirements and procedures and includes an explanation of employees' roles during lockout/tagout. Includes an Interactive Lab.
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Identify a locked out/tagged out machine; locate the person authorized to remove the lockout/tagout device.
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| 21. |
Safety for Lifting Devices 135
This class addresses lifting device and equipment safety requirements from OSHA and surveys lifting devices and equipment commonly used for material handling, inspections, and testing.
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Safely lift and move a sample load using lifting equipment in the facility.
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| 22. |
Machine Guarding 140
This class covers basic machine guarding practices and devices and includes information on hazardous machine components, motions, and actions.
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Identify machine guards on each machine used in the work space and indicate whether or not they are removable during normal operation.
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| 23. |
Hand and Power Tool Safety 145
This class covers general safety guidelines for using hand and power tools as regulated by OSHA.
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Select the proper PPE for each powered tool used in the work space; demonstrate the safe and proper use of each powered tool.
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| 24. |
Environmental Safety Hazards 150
This class explains the different types and levels of environmental hazards in the workplace and how employees may be exposed to these hazards. Includes an Interactive Lab.
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Identify up to five common fluids used in the work space; demonstrate the proper steps for cleaning up each fluid.
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| 25. |
Flammable/Combustible Liquids 155
This class describes the hazards associated with flammable and combustible liquids and explains proper methods for safe storage, handling, and transferring of these liquids.
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Locate the flammable liquid storage area; search the shop for a flammable liquid not stored in its proper container and take steps to store it properly.
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| 26. |
MSDS and Hazard Communication 160
This class covers different types of chemical hazards, standards for hazardous chemicals, and how information about chemical hazards reaches the employee, including through MSDS. Includes an Interactive Lab.
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Locate and review an MSDS sheet for a chemical used in the shop.
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| 27. |
Noise Reduction and Hearing Conservation 170
This class explains the causes of hearing damage and describes how to avoid exposure to excessive noise.
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Demonstrate proper use and care of hearing protection required in the work space.
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| 28. |
Walking and Working Surfaces 180
This class covers the requirements necessary to ensure the safety of typical walking and working surfaces such as platforms, stairs, ladders, and scaffolds.
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Demonstrate proper housekeeping that ensures safe walking paths within the work space; demonstrate how to properly clean up a spill.
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| 29. |
Linear Instrument Characteristics 115
This class describes the various characteristics of linear measuring instruments and explains how variation affects the inspection process. Includes an Interactive Lab.
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For three key features on a sample rectangular part, select the appropriate gage or instrument and correctly measure the feature; for three key features on a sample cylindrical part, select the appropriate gage or instrument and correctly measure the feature.
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| 30. |
Safety for Metal Cutting 115
This class identifies the safety hazards associated with cutting operations and the precautions you must take to avoid injury.
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Show the potential hazards and required machine guarding on any metal cutting machines used on the job; demonstrate proper use of PPE while on the job.
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| 31. |
Metal Removal Processes 110
This class describes traditional machining processes such as metal cutting and grinding, as well as various nontraditional methods of machining.
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For a sample part, talk through the various metal removal processes required to finish the part from raw material.
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| 32. |
Metalworking Fluid Safety 165
This class explains the health and safety risks inherent to working with metalworking fluids and also describes safe practices that help to reduce metalworking fluid exposure.
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Check the concentration of coolant in a machine reservior; demonstrate how to prevent bacterial growth in the coolant.
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| 33. |
Powered Industrial Truck Safety 210
This class covers different types of powered industrial trucks, such as forklifts, and includes guidelines for use, training requirements, and stability principles.
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Demonstrate effective awareness of PIT movement within the facility; demonstrate how to properly secure a load on a pallet for movement by a PIT operator.
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| 34. |
Calibration Fundamentals 210
This class describes the calibration process and explains how measuring instruments are traced back to national and international standards. Includes an Interactive Lab.
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Verify that all gages used on the job have been calibrated and documented according to company policy.
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| 35. |
Calibration Fundamentals 210
This class describes the calibration process and explains how measuring instruments are traced back to national and international standards. Includes an Interactive Lab.
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Verify that all gages used on the job have been calibrated and documented according to company policy.
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