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Light-Duty Assembler Training

Working knowledge and use of common assembly tools to peform various repetitive assembly tasks on common products.

Below is a list of the online classes and offline tasks included within the competency Light-Duty Assembler.

Adhesives

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	Class	Offline Task
1.	Intro to Adhesive Bonding 110 This class describes adhesive bonding, adhesive classification, and the various factors that lead to a successful adhesive bond.	Locate common adhesives used within the facility; list surface materials appropriate for each adhesive.
2.	Basics of the Bonding Process 120 This class describes the basics of the adhesive bonding process, as well as the various solidification methods of adhesives.	Given two components commonly joined on the job, demonstrate the process used to bond them together with an adhesive.
3.	Intro to Adhesive Properties 130 This class describes the mechanical and nonmechanical properties of adhesives and addresses how they impact adhesive bonding.	Find the cure time and required surface prep for each common adhesive used in the work environment.
4.	Types of Adhesives 140 This class describes the characteristics, pros and cons, and applications of types of synthetic adhesives.	Recommend two new applications on the job where it is advantageous to substitute the use of an adhesive.
5.	Surface Preparation 210 This class discusses surface factors that affect adhesion, the nature of the different types of surfaces used in adhesive bonding, and the methods of selecting and preparing a surface for adhesive bonding.	Identify surfaces that need preparation prior to bonding; demonstrate proper technique for preparing those surfaces.
6.	Steps for Adhesive Application 220 This class discusses each step involved in the adhesive application process, as well as basic dispensing methods and methods of testing the effectiveness of the application process on the assembly line.	Following the appropriate procedures, create a bonded joint with an adhesive that meets specifications.

Fasteners

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	Class	Offline Task
1.	Intro to Assembly 100 This class describes the common assembly methods of mechanical fastening, adhesive bonding, and welding.	For a specific assembly-related job, gather all necessary tooling and components; demonstrate the ability to read and understand assembly instructions at the workstation.
2.	Overview of Threaded Fasteners 117 This class summarizes the various types of threaded fasteners used in assemblies and describes their common applications.	Disassemble a product containing threaded fasteners; reassemble the product using new fasteners and demonstrating proper assembly technique.
3.	Tools for Threaded Fasteners 120 This class outlines the different types of tools for assembly commonly used with threaded fasteners.	Demonstrate the safe and effective use of an open wrench, box wrench, hex key, and socket wrench.
4.	Overview of Non-Threaded Fasteners 125 This class summarizes the various types of non-threaded fasteners used in assemblies and describes their common applications.	Remove a gear held in place with a keyway and key slot; reinstall the gear.
5.	Intro to Fastener Ergonomics 130 This class introduces ergonomics and discusses the ergonomic concerns associated with assembly.	Demonstrate consistency of proper posture during assembly; demonstrate proper grip of all assembly tools used on the job.
6.	Properties for Fasteners 200 This class describes the key properties of steel fasteners as well as common fastener failures that may occur.	Install a threaded bolt; record prevailing torque, seating torque, final torque and angle; given a sample of fasteners that failed, identify the failure type for each.
7.	Understanding Torque 210 This class explains the importance of torque as well as how torque is derived and applied to bolted joints. Includes an Interactive Lab.	Use a torque wrench to properly install a bolt to the proper tension.
8.	Threaded Fastener Selection 215 This class describes how to select a threaded fastener as well as how to install a bolt and nut combination into a joint.	For a sample of different bolts, identify bolt and nut classifications based on the markings on the fasteners.