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What is the definition of clamping?
The appropriate forces used to hold a workpiece against the locators during the machining operation.
Learn more about clamping in the class "Fixture Design Basics 210" below.
Fixture Design Basics 210
Workholding Department
Class Information
Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.
Class Name
Fixture Design Basics 210
Description
This class identifies the major factors to consider when beginning the design of a customized fixture.
Includes an Interactive Lab.
Prerequisites
100200
100106
Difficulty
Intermediate
Number of Lessons
15
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Class Outline
Class Objectives
Objectives
Design Criteria for Fixtures
The Base Plate
Supporting Principles
Support Components
Locating Principles
Locating Components
Clamping Principles
Clamping Components
Power Clamping
Standard Workholding Components
Tolerance Considerations
Lot Size
Nonproductive Time
Summary
Describe the design criteria for a workholding device.
Describe the base plate.
Identify the principles of support.
Describe support on a plate fixture.
Describe locating on a plate fixture.
Describe locating components.
Describe clamping on a plate fixture.
Describe clamping components.
Describe power clamping.
Identify the benefits of standard workholding components.
Identify the required tolerance in a workholding device.
Describe the impact of lot size on fixture design.
Describe nonproductive time.
Class Vocabulary
Term
Definition
3-2-1 method
An effective method for locating a rectangular workpiece. Three datum points support the workpiece, two datum points locate a flat workpiece surface, and a single datum point locates a second surface perpedicular to the previous surface.
base plate
A precisely ground plate that acts as the foundation of a fixture. Various components, such as locators and clamps, are fastened to the base plate.
clamping
The appropriate forces used to hold a workpiece against the locators during the machining operation.
external locating
The use of external surfaces to locate a workpiece. The 3-2-1 method is an external locating method.
fixture
A customized workholding device used on machine tools to position and hold a part during various machining operations. A fixture is built to hold a specific part design.
ground
Machined with an abrasive to achieve highly accurate measurements.
hydraulic power
Power created by water or fluid pressure.
inspection fixture
A fixture used to hold a workpiece while it is being examined. Inspections usually involve comparing workpieces with desired measurements for accuracy.
internal locating
The use of internal surfaces to locate a workpiece. The most common internal locating method is the use of a round and relieved pin to locate two machined holes.
locating
The accurate positioning of the workpiece in a horizontal plane to establish a relationship between the workpiece and cutting tool.
locating pin
An assembled locating device that can be used to locate either an outside workpiece surface or an interior hole. Locating pins are available in numerous shapes and sizes.
lot size
The number of parts created during the use of a particular tooling setup.
nonproductive time
Time that is spent without the machine in operation producing chips. Nonproductive time includes setup time, changing of parts, equipment failure, etc.
plate fixture
A fixture consisting of assembled components such as a base plate, locating pins, rest buttons, clamps, etc.
pneumatic power
Power created by air pressure.
power clamping
A clamping system that converts hydraulic or pneumatic power into mechanical clamping forces.
relieved pin
A locating pin with a diamond-shaped head that is used to position a workpiece in only two opposite directions. Relieved locators are most often used with an internal locating pin.
rest button
A short locating pin that is used to both support and locate a workpiece.
setup time
Time that is spent setting up the fixture, calculating tool offsets, and performing all the necessary tasks to produce the first accurate part.
strap clamp
A type of clamp that reaches over the workpiece to hold it in place. Strap clamps are often used when extra toughness is required.
supporting
The process of locating from underneath the workpiece. Supports generally restrict motion down along the Z-axis.
toe clamp
A type of low-profile clamp with a serrated surface that reaches forward and down to grip the workpiece on its edge.
toggle clamp
A type of clamp that operates on a pivot and lever system. Toggle clamps have a limited clamping range.
tolerance
An unwanted but acceptable deviation from the specified dimension.
tool steel
A specialized type of alloy steel that has excellent strength, toughness, and wear resistance. Tool steels are used in cutting tools, punches, and other industrial tooling.
workholding device
A device used to support, locate, and hold a workpiece during machining. The workholding device accurately references the tool performing the operation on the part being held.