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What is the definition of gear-driven lathe?
A lathe that is driven by a series of belts that connect the motor to the power input.
Learn more about gear-driven lathe in the class "Basics of the Engine Lathe 115" below.
Basics of the Engine Lathe 115
Manual Machining Department
Class Information
Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.
Class Name
Basics of the Engine Lathe 115
Description
This class describes the basic parts of the engine lathe as well as the cutting tools and workholding devices used on a typical lathe.
Prerequisites
none
Difficulty
Beginner
Number of Lessons
17
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Class Outline
Class Objectives
Objectives
What Is the Lathe?
Types of Lathes
Parts of the Engine Lathe
Lathe Size
The Headstock
The Spindle
The Lathe Bed
The Carriage
The Tailstock
Toolholders
Cutting Tools
Workholding Devices
Outer-Diameter Cutting Operations
Inner-Diameter Cutting Operations
Cutting Variables
Summary
Describe the lathe.
Identify the different types of lathes.
Identify the parts of the engine lathe.
Describe the dimensions that determine the size of the lathe.
Describe the role of the headstock.
Describe the role of the spindle.
Describe the role of the lathe bed.
Describe the role of the carriage.
Describe the role of the tailstock.
Describe common types of toolholders.
Describe common types of cutting tools.
Describe common types of workholding devices.
List common types of OD cutting operations.
List common types of ID cutting operations.
Describe the cutting variables for the lathe.
Class Vocabulary
Term
Definition
4-position/station toolholder
A type of toolholder that allows the mounting of four different tools that can be selected as required.
apron
A component on the carriage that contains the gears and shafts that control carriage movement.
bed
The base of the lathe that supports the headstock, tailstock, and the ways.
belt-driven lathe
A lathe that uses either one or more V-shaped belts to drive the spindle.
boring
The process of using a single-point tool to enlarge a preexisting hole.
brazed-tipped cutting tool
A type of cutting tool made of inexpensive material with a tip made of more expensive material brazed onto the cutting end.
carbide
A common cutting tool material used to make both indexable inserts and solid cutting tools. Carbide is very hard and difficult to machine by traditional methods.
carriage
The section of the lathe that slides back and forth along the ways and supports the cross-slide and cutting tool.
center
A device located in the tailstock of a lathe or turning center that supports the opposite end of a cylindrical workpiece.
chip
An unwanted piece of metal that is removed from a workpiece. Chips are formed when a tool cuts or grinds metal.
chuck
A device that holds a workpiece in place as it rotates. The chuck commonly has three or four jaws that can be adjusted to fit various sizes.
CNC lathe
A lathe that is controlled by a computer running programs driven by numerical data.
collet
A slitted device that holds a workpiece in place as it rotates. A collet has a hole through which the workpiece passes, and it is designed to hold specific dimensions.
compound rest
The part of the lathe on the carriage that allows for angular adjustment of the cutting tool.
computer numerical control
A type of programmable automation, directed by mathematical data, which uses microcomputers to carry out various machining operations.
cross-slide
The device supported by the carriage that positions the turret toward and away from the workpiece.
cubic boron nitride
A type of cutting tool material offering a hardness that is second only to diamond. CBN tools are very effective at machining most steels and cast irons, but they are also very expensive.
cutting insert
A replaceable cutting tool with a geometric shape that has multiple cutting surfaces. Only one cutting edge of an insert is used at any given time.
cutting off
Also called parting, a shearing operation that separates a finished part from the bar stock.
cutting tool
A device made of hard, tough material that is used to remove metal by creating chips.
depth of cut
The distance that the cutting tool is plunged into the workpiece. Depth of cut is typically measured in millimeters or inches.
diameter
The distance from one edge of the circle to the opposite edge that passes through the center.
drilling
A process in which the workpiece is held stationary, while a rotating cutter (the drill) makes a round hole into the workpiece to a certain depth.
engine lathe
The original and most basic type of lathe.
faceplate
A flat, round workholding device often used to mount flat-bottom workpieces. A faceplate is the most basic means of mounting a workpiece on the spindle.
facing
An operation performed on a lathe that feeds a single-point tool into the end of a cylindrical workpiece to create a flat surface.
fastener
A device that holds two or more objects together. A fastener can be a button or a zipper as well as a bolt or a screw.
feed
The rate that the cutting tool travels along the surface of the workpiece.
gear-driven lathe
A lathe that is driven by a series of belts that connect the motor to the power input.
headstock
The end of a lathe that holds the spindle and the drive that rotates the workpiece.
high-speed tool steel
A group of tool steels used to machine metals at high cutting speeds. High-speed tool steel stays hard at high temperatures and resists abrasion.
ID grooving
An operation performed on the lathe that creates a circular channel or passageway around the interior of a workpiece.
inch per revolution
A measurement that indicates the amount of inches that the cutting tool moves along the rotating workpiece.
indexes
Rotates into position. On a turret lathe, the required cutting tool indexes into position when required.
inner-diameter operations
Cutting operations performed on the inner surface of a workpiece.
jaws
Holding devices on the chuck that clamp down on the workpiece.
lathe
A machine tool used to create cylindrical parts. A lathe holds a cylindrical workpiece on one or both ends while a cutting tool is gradually passed along the surface of the rotating part.
leadscrew
The long threaded device that controls the precise movement of the carriage on a lathe.
Morse taper
A hole in the sleeve of the tailstock that narrows to a point and holds tools or a center. A Morse taper allows for easy locking and removal.
OD grooving
An operation performed on the lathe that creates a circular channel or passageway around the exterior of a workpiece.
OD threading
The process used to machine a long, spiraling ridge down the outer surface of a workpiece.
outer-diameter operations
Cutting operations performed on the outer surface of a workpiece.
parting
Also called cutting off, a shearing operation that separates a finished part from the bar stock.
quick-change gearbox
A set of controls mounted to the front of the lathe bed that engages the leadscrew to drive the carriage.
quick-change tooling
A set of toolholders that consists of several tool blocks or bars that help to speed up the production of parts.
reaming
The process of using a cutting tool with straight cutting edges to enlarge or smooth holes that have been previously drilled.
roller element bearings
A component containing one or more rows of rollers used to reduce friction in a machine.
round-cut groove
An outer-diameter groove on a workpiece that is round-shaped.
saddle
A cast iron frame, shaped like the letter H, that rides on the ways and locates and houses the cross-slide and apron.
single-point tool
A cutting tool that has a single cutting edge.
speed
The rate at which the cutting edge of the tool moves past the workpiece surface at the point of contact.
spindle
The device located in the headstock that rotates the workpiece.
spindle bore diameter
The diameter of the hole through the length of the spindle. The larger the spindle bore diameter, the larger the workpiece the lathe can machine.
square-cut groove
An outer-diameter groove on a workpiece that is square-shaped.
surface feet per minute
A measurement of speed describing the distance that the tool tip travels in one minute. It is used for operations requiring an adjustment of spindle speed as the tool moves toward or away from the centerline. Surface feet per minute is abbreviated as sfpm, sfm, or fpm.
swing
The maximum diameter of a workpiece that can be rotated on the lathe.
tailstock
A component located opposite the headstock that supports the end of longer workpieces.
tailstock indexer
A type of toolholder mounted in the tailstock that holds up to six different cutting tools.
tailstock sleeve
Tubing that fits over the tailstock. The tailstock sleeve moves towards and away from the headstock.
tapping
The process of cutting internal threads in a workpiece with a multi-point tool.
tool geometry
The collective angles formed by the dimensions of a cutting tool that make a tool unique.
toolholder
A tool used to rigidly hold a cutting insert in place during machining. Toolholders are classified so that they can be paired with the correct style of insert.
toolpost
A component that sits on the compound rest and contains a slot for positioning the toolholder and cutting tool.
turning
An operation performed on a lathe that feeds a cutting tool along the length of a cylindrical part to reduce its diameter.
turning center
A lathe that is controlled by a computer running programs driven by numerical data. Sophisticated turning centers can also perform a variety of drilling and milling operations.
turret
The component of a lathe that holds a number of cutting tools. The turret rotates to place tools in the cutting position.
turret lathe
A lathe with a mounted device that holds multiple cutting tools. The turret rotates to position a specific cutting tool in place.
universal jaws
A set of synchronized jaws that open and close together when they are tightened or loosened.
V-cut groove
An outer-diameter groove on a workpiece that is V-shaped.
ways
Two precisely measured, parallel tracks that support and guide the movement of the carriage and cross-slide.
workholding device
A device used to support, locate, and hold a workpiece. The workholding device references the tool performing the operation on the part being held.
workpiece
A part that is being machined.