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aluminum oxide
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Al2O3. A common coating element for carbide tools because it reduces abrasive wear of the tool.
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ANSI
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American National Standards Institute. A private, non-profit organization that administers and coordinates voluntary standards and systems. The C-system is an ANSI classification system for carbide tool materials.
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binder
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A material acting as the medium that holds together the particles of a sintered material. Cobalt is the most common binder for sintered carbide tools.
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brazing
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A joining process that is used to combine dissimilar metals at temperatures lower than welding.
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carbide
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A compound developed by the combination of carbon with usually tungsten, titanium, or tantalum that is used in metal cutting tools for its hardness and wear resistance.
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ceramic
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A hard, brittle material that can withstand high temperatures. Cemented carbide tools contain very fine ceramic particles.
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chemical vapor deposition
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A special process that uses chemical reactions at high temperatures to coat a cutting tool with fine layers of coating material. Carbide tools are coated by chemical vapor deposition.
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chipbreaker
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A feature designed to prevent chips from forming into long pieces. Most chipbreakers are grooves or indentations that are part of the actual design and dimensions of the cutting insert.
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CNC machine
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A machine controlled by a computer that runs special programs driven by numerical data. CNC machines are very rigid and are capable of fast cutting speeds.
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cobalt
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A shiny, grayish metal that is brittle and hard, with magnetic properties similar to iron. Cobalt is a common binder for carbide cutting tools.
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composite
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A material combining other materials from two or more of the following groups: metals, plastics, and ceramics. Carbide tools are composites that combine metals and ceramics.
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crater
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A depression that forms on the face of a cutting tool above the cutting edge during machining. A crater is typically caused by diffusion as the chip works its way up the face of the tool.
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cubic boron nitride
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A type of cutting tool material offering a hardness that is second only to diamond. CBN tools are very effective at machining most steels and cast irons, but they are also very expensive.
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hardness
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The ability of a metal to resist penetration and scratching.
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high-speed steel
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A common cutting tool material that is relatively inexpensive and that offers excellent toughness. Many HSS tools are coated.
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indexable insert
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A cutting bit that has multiple cutting edges. Once a cutting edge is excessively worn, it can be indexed to another edge, or the insert can be replaced.
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insert angle
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The angle formed by the two sides of the insert that join together at the cutting point.
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ISO
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The International Organization for Standardization. ISO establishes documented standards, rules, and guidelines to ensure that products, processes, and services are fit for their purpose.
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K grade
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An ISO category that includes carbide cutting tools best suited for machining cast irons and nonferrous metals and alloys.
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M grade
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An ISO category that includes carbide cutting tools best suited for machining ductile irons, harder steels, stainless steels, and high-temperature alloys.
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nonferrous alloy
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A metal alloy that does not intentionally contain iron.
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P grade
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An ISO category that includes carbide cutting tools best suited for machining a variety of steels.
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physical vapor deposition
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A special process that bombards the surface with coating material to produce fine layers of coating. Carbide tools are coated by physical vapor deposition.
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precipitate
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To separate as either a solid from a liquid solution, or a liquid from a gaseous solution.
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sintering
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The heating and pressing of powdered metal to create a solid shape. Sintered metals create very uniform contents.
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tantalum carbide
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A more recent material used in carbide cutting tools that offers improved hot hardness and reduced thermal deformation.
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titanium carbide
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TiC. A material used to make carbide cutting tools that offers improved chemical stability and crater resistance.
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titanium nitride
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TiN. A common coating element for high-speed steel and carbide tools because it reduces friction.
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toughness
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The ability of a metal to absorb energy without breaking or fracturing.
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tungsten carbide
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The original carbide tool material. Tungsten carbide offers excellent hardness. However, it is somewhat expensive and tends to crater when machining steel.
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wear resistance
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The ability of a metal to resist the gradual wearing away caused by abrasion and friction.
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