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Comments
What is the definition of part program?
A series of numerical instructions used by a CNC machine to perform the necessary sequence of operations to machine a specific workpiece.
Learn more about part program in the class "CNC Manual Operations 200" below.
CNC Manual Operations 200
CNC Department
Class Information
Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.
Class Name
CNC Manual Operations 200
Description
This class describes the control features that allow a CNC operator to execute tasks manually.
Includes an Interactive Lab.
Prerequisites
300110
300140
Difficulty
Intermediate
Number of Lessons
15
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Class Outline
Class Objectives
Objectives
The Role of the Operator
Operator Responsibilities
The Machine and Control Panel
Machine Controls and CRT
Basic CNC Controls
Manual Control Modes
Manual Control Comparisons
CNC Operational Modes
MDI and Single Block Mode
Types of Override
Uses of Overrides
Optional Stop and Block Delete
Proving Out and Dry Running
Summary
Describe the role of the operator.
Describe the responsibilities of the operator.
Distinguish between machine and control panel functions.
Describe the function of the CRT.
Describe the function of the basic CNC controls.
Describe the manual control modes.
Distinguish between handle and jog modes.
Identify the operational modes.
Describe the function of MDI mode.
Describe the function of single block mode.
Identify the types of overrides.
Describe the use of overrides.
Describe the role of the operator in optional stop.
Describe the role of the operator in block delete.
Describe proving out.
Class Vocabulary
Term
Definition
block delete
A machine control that provides the option of skipping a predetermined series of program blocks. Block delete allows the operator to run two versions of the same program.
control panel
The group of controls on a CNC machine that run, store, and edit the commands of a part program and other coordinate information.
CRT
Cathode ray tube. The CRT is the main screen of the machine that displays important information for the operator.
cycle start
The control used to begin a program or continue a program that has been previously stopped.
cycle stop
The control used to pause a program. Cycle stop pauses tool feed but does not stop spindle movement.
dry running
Performing a trial run of the part program without any parts or cutting fluids to check the program.
edit mode
The mode that allows an operator to make changes to a part program and store those changes.
emergency stop
The control that automatically shuts down all machine functions.
feedrate override
An override that allows the operator to adjust the feed rate of the tool during operation. The override functions as a percentage of the programmed value.
handle mode
The mode that allows for the manual operation of tool movement via the handwheel. Some machines may have a combined handle/jog mode.
jog mode
The mode that allows for the manual operation of tool movement via the jog buttons. Some machines may have a combined handle/jog mode.
machine panel
The group of controls on a CNC machine that directly guides tool movement and the operation of machine components.
machine zero
The position located at the farthest possible distance in a positive direction along the X-, Y-, and Z-axes. This position is permanently set for each particular CNC machine.
manual data input mode
The mode that allows an operator to manually enter and execute blocks of programming code at the control panel.
memory mode
The mode that allows an operator to call up and execute a part program stored in the machine.
micrometer
A hand-held measuring device used to inspect the dimensions of parts. The typical micrometer is accurate within 0.001 in. or 0.02 mm.
mode
A machine state that determines the way it executes manual and automatic commands.
optional stop
A code that pauses the program if the appropriate switch is selected on the machine. Optional stops allow the operator to inspect the machine between operations.
override
A control that adjusts a programmed speed or feed rate by a certain percentage during operation.
part program
A series of numerical instructions used by a CNC machine to perform the necessary sequence of operations to machine a specific workpiece.
part programmer
The person responsible for the creation of a part program. The part programmer translates the workpiece design into program instructions for the CNC machine.
proving out
Running a program one block at a time in order to check for accuracy and proper tool setup.
rapid feedrate override
An override that allows the operator to reduce the rate of rapid tool movement during operation. A rapid override may be 25% of the original rate or less.
rapid mode
The mode that allows for the manual movement of machine components at high rates of travel.
single block mode
The mode that allows an operator to execute a part program one block at a time. The operator must push the cycle start button to execute each block.
soft key
A panel key that can execute a variety of different commands. The purpose of the key depends upon the current display on the CRT.
spindle speed override
An override that allows the operator to adjust the speed of the spindle during operation. The override functions as a percentage of the programmed value.
tolerance
The unwanted but acceptable deviation from a desired dimension.
tool offset
A stored value that compensates for variations in tool length. Each tool requires an offset, which is measured from the turret or spindle position.
zero return
The control that automatically locates the turret or spindle in the machine zero position.