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What is the definition of program zero?
The position that acts as the origin for the part program of a particular workpiece. This position is unique to each workpiece design, and it is selected by the part programmer.
Learn more about program zero in the class "GE Fanuc Mill: Locating Program Zero 270" below.
GE Fanuc Mill: Locating Program Zero 270
CNC Controls: GE Fanuc Department
Class Information
Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.
Class Name
GE Fanuc Mill: Locating Program Zero 270
Description
This class describes how to determine work offsets and tool geometry offsets on the GE Fanuc 0-C mill control during setup.
Includes GE Fanuc CNC Simulators.
Prerequisites
320260
Difficulty
Intermediate
Number of Lessons
13
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Class Outline
Class Objectives
Objectives
What Is Program Zero?
The Work Coordinate System
Considerations for Selecting Program Zero
Determining Work Offsets
Adjusting Work Offsets
Determining Tool Length Offsets
Adjusting Tool Length Offsets
Methods for Offsetting the Z-Axis
Determining Work Offsets in the Z-Axis
Calculating Cutter Compensation Offsets
Adjusting Cutter Compensation Offsets
Summary
Compare program zero to machine zero.
Describe the work coordinate system.
Identify common locations for program zero on the mill.
Explain common methods for determining work offsets.
Explain how to adjust work offsets on the GE Fanuc 0-C mill control.
Describe how to determine tool length offsets.
Explain how to adjust tool length offsets on the GE Fanuc 0-C mill control.
Describe disadvantages for setting Z-axis offsets against the part surface.
Explain the steps for determining work offsets in the Z-axis.
Describe the steps for determining cutter compensation.
Explain how to adjust cutter compensation on the GE Fanuc 0-C mill control.
Class Vocabulary
Term
Definition
1-2-3 block
A precise metal block with dimensions measuring one, two, and three inches respectively. An operator can use a 1-2-3 block to touch off tools during setup.
center finding indicator
A measuring instrument that allows an operator to find the center of a hole on a part.
cutter compensation
An offset used on the mill that accounts for variations in tool diameter. Cutter compensation is necessary only for tools that travel in the X- or Y-axis.
dial indicator
A measuring instrument with a contact point attached to a spindle and gears that moves a pointer on the dial. Dial indicators have graduations that are available for reading different measurement values.
edge finder
A device used on a mill to locate the exact position of a part edge along the X-axis or Y-axis.
flange
A ring or collar surrounding the toolholder that allows the tool to be grasped by the toolchanger.
G28
The command code that defines program zero in a part program.
G30
The command code that places the X- and Y-axes in a temporary home position.
gage line
The imaginary line marking the portion of the toolholder that matches the bottom edge of the machine spindle.
job sheet
A document that includes all manufacturing specifications for a lot of parts.
machine coordinate system
An unchangeable coordinate system that has machine zero as its origin.
machine zero
The position located at the farthest possible distance in a positive direction along the machine axes. This position is permanently set for each particular CNC machine.
manual reference position return
A procedure for returning a tool to a position specified by a parameter. The manual reference position return switch is located on the machine operator's panel.
part program
A series of instructions used by a CNC machine to perform the necessary sequence of operations to machine a specific workpiece.
program zero
The position that acts as the origin for the part program of a particular workpiece. This position is unique to each workpiece design, and it is selected by the part programmer.
reference plane
A surface chosen for touching off all tools on a mill. A reference plane can be defined relative to a vise, fixture, or object like a 1-2-3 block.
tool length offset
An offset used on the mill that accounts for variations in tool length along the Z-axis. Each tool requires its own offset, which is measured from the tip of the tool to the gage line.
work coordinate system
A variable coordinate system that has program zero as its origin.
work offset
An offset used to adjust the location of every tool loaded in the machine. On the mill, the work offset changes the position of the spindle in both the X- and Y-axes, and often the Z-axis as well.