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abrasive grain
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A small, hard particle or crystal of abrasive material used to machine, grind, or finish a workpiece.
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amplified
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To make something larger, to exaggerate detail. A profilometer amplifies surface roughness.
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average roughness
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The average distance between peaks and valleys of surface roughness.
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ball bearing
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A rotating support containing metal balls that is placed between two parts allowing them to move easily with little friction.
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bushing
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A removable sleeve or liner for a bearing, or a connection used to reduce the size of an opening. Bushings have both static and dynamic surfaces.
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calibration
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The comparison of a device with unknown accuracy to a device with a known, accurate standard to eliminate any variation in the device being checked.
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casting
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A metal part that is formed by pouring molten metal into a mold. The metal cools and solidifies into its final shape.
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comparison measurement
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A measurement that compares the surface of a machined part with a standard surface. Inspectors often use their sense of sight and touch to perform comparison measurements.
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comparison microscope
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An instrument used to magnify the surface of a machined part next to its standard surface. A comparison microscope is used for non-contact measurements.
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cutoff
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The sample length on the surface of a part that a stylus-type instrument measures. The cutoff length is often specified on a part drawing.
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diamond stylus
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A cone-shaped spherical point made of diamond that contacts and measures surface roughness. Diamond is the hardest available material and is wear resistant.
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dimensional properties
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The characteristics of a surface that affect the way it fits. Rough surface texture can cause a part to become loose or not fit properly.
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direct measurement
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A measurement that calculates the average roughness value by tracing the surface with a stylus-type instrument.
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dynamic surface
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A surface that moves against other surfaces during its use.
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fingernail test
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A type of comparison measurement where inspectors use their fingernails to scrape the surface of the machined part and a surface replica block to compare the roughness of the part.
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flaw
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An unintentional surface irregularity that may be random or repeating, such as cracks or inclusions.
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grinding wheel
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A grinding tool made by bonding abrasive grits together and forming them into a circular shape.
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inspector
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A person who examines or compares a part with various tools and techniques to determine its conformance to specifications.
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lay
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The overall direction of the pattern created by the production process.
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machining
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The process of removing metal to form or finish a part, either with traditional methods like turning, drilling, cutting, and grinding, or with less traditional methods that use electricity or ultrasound.
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measured surface
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The surface that represents the real surface after it has been measured. The measured surface determines how much the real surface deviates from the nominal surface.
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microinches
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One-millionth (.000001) of the U.S. standard inch. Microinch is abbreviated μ.
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nominal surface
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The surface that represents the desired specifications on a part drawing. The nominal surface does not have surface irregularities and is geometrically perfect.
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non-contact measurement
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A measurement that uses optical methods to compare the surface of a machined part with a standard.
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peak
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The point of maximum height on the surface of a part that lies above the average line. Inspectors measure the distance between peaks and valleys to determine average roughness.
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physical properties
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The characteristics of a surface that affect the way it performs a task. Physical properties affect the way a surface bonds, coats, or resists corrosion.
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precision reference specimen
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A small, square plate that has standard surface characteristics. Precision reference specimens are used to calibrate profilometers.
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probe
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A device attached to a measuring instrument that uses a stylus tip to contact the surface of a part.
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process stability
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The consistency of a process over a period of time.
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profilometer
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A device that uses a stylus to trace the cutoff length of the part to determine average roughness.
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real surface
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The actual part surface produced by a machining process. The real surface contains imperfections.
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roughness
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The inherent, fine, closely-spaced irregularities created by the production process.
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sealing properties
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The characteristics of a surface that affect the way it seals against liquids or gases. Rough surface texture can cause an improper seal.
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skid
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A metal rest that is attached to the probe on a profilometer. The skid moves with the stylus to measure the average roughness of the surface.
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skidded gage
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A type of profilometer that has a metal rest pad, or skid, that rests on the part. The stylus and skid move together to measure the average roughness.
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skidless gage
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A type of profilometer that moves relative to an internal reference surface. Skidless gages measure the entire profile of the part.
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static surface
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A surface that remains fixed in one place during its use.
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stylus-type device
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A measuring instrument with a cone-shaped spherical tip connected to a probe. The stylus contacts the part and traces its surface irregularities.
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surface
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The boundary that separates one object from another object, shape, or form. The surface is the exterior appearance of a part.
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surface finish
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The smoothness of a machined surface after it has been measured. Surface finish is the complete, desired surface.
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surface replica block
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A surface that contains a specific standard roughness pattern. Surface replica blocks are used in comparison measurements.
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surface texture
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The combination of the imperfections on the surface of a part. Roughness, waviness, lay, and flaws make up surface texture.
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tolerance
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An unwanted but acceptable deviation from a given dimension. Tolerances indicate the allowable difference between a physical feature and its intended design.
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valley
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The point of maximum depth on the surface of a part that lies below the average line. Inspectors often measure the height from the valley to the peak.
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variation
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A difference between two or more similar things.
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waviness
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The repeating irregularities with spacing greater than roughness marks that result from machine deflections and vibration.
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