Contact Us
|
Support
English (US)
Deutsch (German)
Español (Spanish)
中国 (Simp. Chinese)
First-Time Registration
Home
Overview
Class List
Download Brochure
Free Trial Class
Take a Tour!
Price List
Contact Me
Contact Us
Solutions
Small and Medium Size Manufacturers
Large and Enterprise Manufacturers
Educational Institutions
Industrial Distributors
Individual Students
Training ROI
Latin America
Programs by Job Title
NIMS
Products
Classes
Assessments Tests
BookStore
Custom Training
Class List
Search Class Catalog
Newest Classes
Printable Class List
Clases en español
Future Classes
By Job Title
Customers
Student Login
Administrator Login
First-Time Registration
Take Assessment Test
Community
Support
Company
About Us
Partners
Press Releases
Newsletter
Contact Us
Careers
Blog
Home
>
Class Catalog
>
Class Overview
E-Mail Page
Print Page
Comments
What is the definition of stretch flange?
A flanging operation that creates a bent edge that curves inward in the center.
Learn more about stretch flange in the class "Punch and Die Operations 120" below.
Punch and Die Operations 120
Stamping Department
Class Information
Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.
Class Name
Punch and Die Operations 120
Description
This class introduces the common sheet metal operations performed with the help of dies and presses.
Includes an Interactive Lab.
Prerequisites
none
Difficulty
Beginner
Number of Lessons
16
Take a Free Trial Class!
Contact Me!
Class Outline
Class Objectives
Objectives
Metal Forming and Press Operations
Cold Work vs. Hot Work
Metalworking Categories
Shearing
Blanking and Punching
Fine Blanking
Cutoff and Parting
Notching, Lancing, and Shaving
Bending
Flanging, Hemming, and Seaming
Embossing and Coining
Drawing
Trimming and Curling
Necking and Bulging
Summary
Describe metal forming.
Distinguish between cold working and hot working.
Identify the forces applied to sheet metal.
Describe shearing.
Distinguish between blanking and punching.
Describe fine blanking.
Describe cutoff and parting.
Distinguish between notching and lancing.
Describe shaving.
Describe bending.
Identify bending operations.
Distinguish between embossing and coining.
Describe drawing.
Describe trimming.
Describe curling.
Describe necking.
Describe bulging.
Class Vocabulary
Term
Definition
axis
An imaginary straight line that is used to measure the dimensions of an object.
bar stock
Raw material purchased from metal manufacturers in the form of long cylindrical bars.
beading
Another term used for a curling operation.
bending
The shaping of sheet metal by straining the metal around a straight axis. A bending operation compresses the interior side of the bend and stretches the exterior side. Flanging, hemming, and seaming are all bending operations.
blank
The section of sheet material resulting from a blanking operation that is usually subjected to further metalworking operations.
blanking
A shearing operation that creates a hole in sheet metal by separating an interior section. The removed piece of metal is the desired section.
bulging
A forming operation that increases the diameter of a portion of a hollow cylindrical part. Bulging also slightly shortens the part, and it requires the use of a rubber punch or pressurized fluid.
chip
An unwanted piece of metal that is removed from a workpiece. Numerous chips are formed when a tool cuts or grinds metal.
clearance
The amount of space between the outer edge of the punch and the inner edge of the die cavity. A proper amount of clearance is necessary for an effective shearing operation.
coining
A metalworking operation used to create raised surfaces and imprints in metal. Coining is a relatively severe operation that creates variations in metal thickness.
cold working
The shaping of metal at temperatures much lower than the metal's molten state, often at room temperature. Cold working adds certain properties to the metal, such as increased strength and improved surface finish.
curling
A forming operation that creates a curved rim around the top of a hollow part.
cutoff
A shearing operation that performs a single cut in order to separate a piece of metal from the original stock. Each cut separates a new part.
die
The tool typically attached to the lower portion of the die set containing a recess that provides space for the shaping or shearing of sheet metal.
drawing
For sheet metal, a forming operation that transforms a flat disc of stock into a hollow cup with an enclosed bottom. Drawing operations can also create boxes and more intricate shapes as well.
edge bending
A bending operation performed by compressing the sheet metal between two flat dies and using a punch to bend an extended portion of the sheet over the lower corner of the wiping die.
embossing
A metalworking operation used to create raised surfaces or lettering in sheet metal. There is theoretically no change in metal thickness during embossing.
fine blanking
A type of blanking operation that simultaneously compresses and shears sheet metal in order to reduce the amount of tearing along the edge. Fine blanking produces blanks with edges that are entirely smooth.
flanging
A bending operation that bends the edge of a part in order to add stiffness. Flanging most often creates a 90° bend in the metal.
flattening
Another term used for a hemming operation.
forming
The plastic deformation of a metal in order to produce a useful shape. Sheet metal can be formed through operations that shear, stretch, bend, or compress the metal.
hardness
The ability of a material to resist penetration and scratching. Hardness is one of the mechanical properties of a given material.
hemming
A bending operation that bends and folds an edge of sheet metal back upon itself. Hemming conceals the sharp edge of sheet metal.
hot working
The shaping of metal at temperatures close to the metal's molten state. Metal that has been hot worked is often left with a rough, scaly exterior.
lancing
A shearing operation that cuts an interior section of the metal without removing the section. A lancing operation leaves an opened metal tab.
necking
A forming operation that reduces the diameter of a portion of a hollow cylindrical part. Necking also slightly lengthens the part.
nesting
The arrangement of a series of part dimensions on sheet metal that attempts to reduce the amount of metal scrap produced during the press operation.
notching
A shearing operation that removes a section from the outer edge of the metal strip or part.
parting
A shearing operation that performs two cuts simultaneously in order to separate a piece of metal from the original stock. A parting operation produces metal scrap along with the part.
piercing
Another term for a punching operation. For various manufacturers, the term "piercing" refers to a punching operation that does not produce a slug, or it is used in a more general sense.
plastic deformation
Deformation that is permanent. Plastic deformation occurs after excessive elastic deformation.
press
A machine with a stationary base and an upper ram that moves along a vertical axis to shear, bend, or form sheet metal.
punch
The tool typically attached to the upper portion of the die set that shapes or penetrates the sheet metal.
punching
A shearing operation that creates an open hole in sheet metal by separating an interior section. The removed metal section is discarded scrap.
seaming
A bending operation that joins the interlocking edges of two separate metal sheets together by folding them over one another.
shaving
A shearing operation that smooths and finishes a previously cut edge. Shaving operations produce a minimal amount of scrap.
shear strength
The ability of a material to resist forces that attempt to cause the internal structure of the material to slide against itself.
shearing
The cutting and separating of material without the formation of chips. Punching, piercing, lancing, parting, notching, and shaving are all shearing operations.
sheet metal
Flat metal stock with a thickness greater than 1/64 in. and no larger than 1/4 in.
shrink flange
A flanging operation that creates a bent edge that curves outward in the center.
slug
The discarded section of metal resulting from a punching operation.
springback
The tendency for sheet metal to return to its original shape after a bending or forming operation.
strength
The ability of a metal to resist forces that attempt to break or deform the metal. A material exhibits tensile, compression, or shear strength, depending on the direction of the force.
stretch flange
A flanging operation that creates a bent edge that curves inward in the center.
swaging
Another term used for a necking operation.
tolerance
The unwanted but acceptable deviation from a desired dimension. The tighter the tolerance, the greater the cost to manufacture the part.
trimming
A shearing operation that removes an uneven section from the top rim of a previously worked part. Trimming operations typically follow drawing operations of sheet metal.
V-bending
A bending operation performed by compressing the sheet metal between a matching V-shaped punch and die.
wiping die
The tool used in an edge bending operation that provides the corner over which the extended portion of sheet metal is bent.