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air bending
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A bending operation performed by using a punch to force the sheet into a die cavity without a bottom.
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bed
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The main foundation and supporting structure upon which the operating parts of the machine are mounted and guided.
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bending
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The shaping of sheet metal by straining the metal around a straight axis. A bending operation compresses the interior side of the bend and stretches the exterior side.
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blankholder
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The tool in a drawing die that holds down the outer rim of the metal sheet as it is drawn into the die cavity.
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blanking
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A shearing operation that creates a hole in sheet metal by separating an interior section. The removed piece of metal is the desired section.
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bolster plate
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A plate that is designed to hold in place the lower die shoe. The bolster plate is attached to the top surface of the press bed.
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clearance
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The amount of space between the outer edge of the punch and the inner edge of the die cavity. A proper amount of clearance is necessary for an effective shearing operation.
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combination die
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Another term for a compound die. For some manufacturers, the term "combination die" implies a die that both cuts and forms the metal.
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compound die
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A die designed to simultaneously perform more than one operation with each stroke of the press. For example, a compound die may blank and pierce in a single stroke.
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die
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The main tool typically attached to the lower portion of the die set. The die contains a recess that provides space for the shaping or shearing of sheet metal.
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die button
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A hardened steel tube that provides the opening for the punch during operation. During a shearing operation, the slug or blank passes through this opening.
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die holder
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Another term used for the lower die shoe.
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die retainer
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A hardened steel block containing machined impressions or cavities that shape the metal as the punch descends from above. The die retainer also holds the die button.
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die set
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The collective assembly of upper and lower die shoes, guide pins and bushings, and punch and die retainers.
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drawing
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For sheet metal, a forming operation that transforms a flat disc of stock into a hollow cup with an enclosed bottom. Drawing operations can also create boxes and more intricate shapes as well.
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edge bending
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A bending operation performed by compressing the sheet metal between two flat dies and using a punch to bend an extended portion of the sheet over the lower die corner.
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ground
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Machined with an abrasive to achieve a very precise dimension with excellent finish.
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guide post
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A hardened rod positioned in the lower die shoe that fits into a bushing in the upper die shoe to guide the punch during operation.
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guide post bushing
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A hardened steel tube that slides over the guide post and directs the upper die shoe during operation.
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hardness
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The ability of a material to resist scratching or penetration.
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lower die shoe
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The lower plate of a die set that supports the die retainer and die button.
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matrix
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Another term used for the die button.
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pilot
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A long, slender punch with a rounded tip used to position the metal sheet by entering a previously formed hole. Pilots are longer so that they enter the sheet before other tools form the metal.
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plain-carbon steel
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A basic grade of steel, which contains less than 3 percent of elements other than iron and carbon.
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press brake
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A type of press with an open frame and very wide bed. Press brakes are often used for bending operations, and they are typically manually operated.
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progressive die
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A die containing a series of stations that perform one press operation after another in series. A progressive die gradually forms a part as it moves through the die, and the last operation separates the part.
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punch
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The tool typically attached to the upper portion of the die set that shapes or penetrates the sheet metal.
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punch holder
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Another term for the upper die shoe.
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punch press
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A machine with a stationary base and an upper ram that moves along a vertical axis to shear, bend, or form sheet metal.
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punch retainer
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The device used to mount the punch on the upper die shoe.
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punching
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A shearing operation that creates an open hole in sheet metal by separating an interior section. The removed metal section is discarded scrap.
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ram
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The main upper portion of the press that slides up and down within the press frame. The upper die shoe is attached to the ram.
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slug
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The discarded section of scrap produced by a punching operation.
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station
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A position within a progressive die where a punch and die perform a single metalworking operation. Progressive dies consist of a series of stations.
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stripper
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A plate designed to remove sheet metal stock from the punch as it pulls away from the die during the operation.
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stroke
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The distance marked by the farthest ends of reciprocating vertical movement of the press ram.
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tool steel
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A type of steel designed for excellent wear resistance, toughness, and strength. Tool steels are typically variations of high-carbon steels.
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toughness
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The ability of a metal to absorb energy without breaking or fracturing.
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upper die shoe
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The upper plate of a die set that secures the punch retainer.
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V-bending
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A bending operation performed by compressing the sheet metal between a V-shaped punch and die.
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wiping die
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The tool used in an edge bending operation that provides the corner over which the extended portion of sheet metal is bent.
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