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Comments
What is the definition of oxidize?
To combine chemically and react with oxygen.
Learn more about oxidize in the class "Arc Welding Safety 115" below.
Arc Welding Safety 115
Welding Department
Class Information
Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.
Class Name
Arc Welding Safety 115
Description
This class describes general safety practices that all welders must follow during arc welding procedures.
Includes an Interactive Lab.
Prerequisites
none
Difficulty
Beginner
Number of Lessons
16
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Class Outline
Class Objectives
Objectives
Safety and Arc Welding
Risk of Arc Radiation
Preventing Arc Radiation
The Welding Shield
Risk of Burns and Fire
Preventing Burns
Protecting the Ears
Preventing Fire
Risk of Electrical Shock
Preventing Electrical Shock
Risk of Harmful Fume Inhalation
Preventing Harmful Fume Inhalation
Risk of Explosion
Preventing Explosion
Summary
Explain the importance of arc welding safety.
Identify the dangers of arc radiation.
Describe common procedures for preventing arc radiation.
Describe characteristics of the welding shield.
Identify possible risks of burns and fire.
Describe common procedures for preventing burns.
Explain the importance of ear protection.
Describe common procedures used to prevent fire.
Identify possible risks of electrical shock.
Describe common procedures for preventing electrical shock.
Identify possible risks of harmful fume inhalation.
Describe common procedures for preventing harmful fume inhalation.
Identify possible risks of explosion.
Describe common procedures for preventing explosion.
Class Vocabulary
Term
Definition
American Welding Society
The non-profit society that regulates the industrial standards for welding.
amperage
A unit of measurement that indicates the amount of current flowing in a circuit. The required amount of shading for a welding helmet's filter lens increases when more amperage is used for a weld.
arc
The area in which electricity jumps from the electrode to the workpiece. The heat generated by the arc melts the base metals.
arc welding
A fusion welding process that uses electricity to generate the heat needed to melt the base metals.
asphyxiate
To cause death by obstructing the breathing with inadequate oxygen or fume inhalation.
auto-darkening welding shield
A type of welding shield that automatically adjusts to the proper amount of shading for any process.
combustible material
An object that can quickly catch fire if it comes in contact with sparks or fire. Combustibles must never be present in a weld area.
cotton
A fabric made from the fiber of various plants. For welding, cotton clothing is a good choice.
earmuffs
Ear wear that protects hearing. Earmuffs also prevent flying spatter from entering the ear.
earplugs
Ear wear that protects hearing. Earplugs do not protect the outer ear.
electrical shock
The flow of electricity through the human body. Electrical shock can be fatal.
electrode
A device that conducts electricity. The required amount of shading for a welding helmet's filter lens increases when larger electrodes are used. Electrodes can also emit harmful fumes.
electrode holder
The insulated handle that clamps onto the electrode. The electrode holder must be dry and in good condition.
exhaust
Any of various devices used to suck up harmful fumes in welding.
face shield
A hand-held welding shield, often used for bystanders to view the arc safely or for lighter welding jobs.
filter plate
The shaded protective lens inside the welder's helmet that filters out harmful rays and intense bright light. The amount of shading required depends on the welding process, electrode size, and amount of current used.
fire extinguisher
A portable device that uses a rapid spray of chemicals to put out small fires.
fire shield
A large, flame-resistant screen. Fire shields are placed around the area of welding to protect bystanders from spatter, the arc's harmful rays, and bright light.
fire watcher
A person other than the welder who keeps watch over the weld area. The fire watcher must be able to quickly respond should there be a fire or other emergency.
flammable material
An object that can quickly catch fire if it comes in contact with sparks or fire. Flammable materials can catch fire at lower temperatures than combustible materials. Flammables must never be present in a weld area.
fume
Metallic vapor that is emitted during the weld process. The metallic vapor solidifies to form tiny particles of metal.
fume plume
A cloud-like area where welding fume collects.
high-vacuum low-volume system
A ventilation system that is meant to exhaust a smaller area.
inert
A type of gas that is inactive and is not chemically reactive. Many shielding gases are inert.
infrared rays
Invisible rays emitted during the welding process. Infrared rays can damage vision.
insulation
Material that does not allow for the easy flow of electricity. Proper insulation is mandatory to prevent electrical shock.
lead
A conductor that provides an easy path for electricity to flow. Leads inside the welder must be repaired by trained technicians only.
leather
A fabric made from the hide or skin of an animal. For welding, leather covering provides the welder with extra protection.
low-vacuum high-volume system
A ventilation system commonly used in industry that is meant to exhaust a large area.
nitrogen oxide
A toxic gas that is created when UV radiation hits the air. Nitrogen oxide can cause symptoms including headaches, chest pains, and itchiness of the eyes.
nontoxic
A substance that is not harmful.
oxidize
To combine chemically and react with oxygen.
ozone
A toxic gas that is created when UV radiation hits the air. Ozone can cause symptoms including headaches, chest pains, and itchiness of the eyes.
polyester
A fabric made of man-made materials that can melt in the presence of the arc's extreme heat. Jerseys are sometimes made of polyester.
primary voltage shock
An electrical shock from 120-480 volts that occurs in arc welding from touching a lead inside a switched-on welder and then touching the welder case or other grounded metal at the same time.
rayon
A fabric made of man-made materials that can melt in the presence of the arc's extreme heat. Button-down shirts are sometimes made of rayon.
regulator
The device used to control the amount of gas that flows from a cylinder during a weld.
secondary voltage shock
An electrical shock from 60-100 volts that occurs in arc welding from touching the electrode while another part of the body touches the workpiece.
slag
Cooled flux that forms on top of the weld bead. Slag protects cooling metal and is then chipped off.
source capture system
A moveable ventilation device that sucks up harmful fumes inches away from the arc.
spatter
Liquid metal droplets expelled from the welding process. Spatter can spray up to 35 feet from the work area.
ultraviolet rays
Harmful invisible rays emitted by the arc during welding. UV rays can damage a welder's vision and burn skin.
valve cap
A device used to prevent the flow of gas from a cylinder while not in use.
ventilation
A means of providing fresh air. For the safety of the welder, welding requires proper ventilation.
welder's flash
An extremely painful condition that can result from exposure to UV rays. Welder's flash can feel like sunburn on the eye; it is usually a temporary condition.
welding helmet
A protective eye and face device worn during welding. Welding helmets protect the welder from the arc's harmful rays and intense bright light.
welding hood
A stationary ventilation device installed above the weld area. The welding hood sucks up harmful fumes in its surrounding area.
welding screen
A large fire-resistant screen placed around a weld area. Welding screens are commonly used to protect bystanders and to block stray spatter.
welding shield
Another name given for eye and face protection worn during welding. Welding shields protect the welder from the arc's harmful rays and intense bright light.
wool
A fabric made from the soft covering of a sheep. For welding, wool clothing is the best choice.
work cable
The path used in welding to conduct electricity from the welder to the workpiece. To prevent injury, the work cables must be in good condition and correctly installed.
work clamp
The component that, along with the electrode, comes in direct contact with the workpiece during welding. The work clamp is connected to the work cable.