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What is the definition of copper?
A reddish metal that is very ductile, thermally and electrically conductive, and corrosive resistant. Copper is often used to make electrical wire.
Learn more about copper in the class "Ferrous Metals for Welding 200" below.
Ferrous Metals for Welding 200
Welding Department
Class Information
Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.
Class Name
Ferrous Metals for Welding 200
Description
This class provides an overview of the properties of common ferrous metals used for arc welding.
Prerequisites
650110
650115
650120
Difficulty
Intermediate
Number of Lessons
20
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Class Outline
Class Objectives
Objectives
Properties of Metals
Types of Properties
Types of Strength
Other Mechanical Properties
Physical Properties
The Effects of Heat
Heat Treatment
Weldability
Common Welding Metals
Types of Steels
Types of Carbon Steels
Welding Low-Carbon Steel
Welding Medium-Carbon Steel
Welding High-Carbon Steel
Welding Alloy Steels
Stainless Steels
Types of Stainless Steels
Welding Stainless Steel
Summary
Explain the importance of a metal’s properties.
Distinguish between mechanical and physical properties.
List the different types of strength.
List common types of mechanical properties.
List common types of physical properties.
Describe how heat affects the properties of metal.
Describe the effects of common heat treatment methods for welding.
Identify the factors that affect weldability.
Identify the most common group of metals for welding.
Describe the different types of steels.
Describe the different types of carbon steel.
Describe the weldability of low-carbon steel.
Describe the weldability of medium-carbon steel.
Describe the weldability of high-carbon steel.
Describe the weldability of alloy steels.
Describe the properties of stainless steels.
Describe the different types of stainless steels.
Describe the weldability of stainless steel.
Class Vocabulary
Term
Definition
alloy
A metal consisting of a mixture of two or more materials. One of these materials must be a metal.
alloy steel
A steel that contains intentionally added materials, which change the property of the metal. Common alloy elements include chromium, manganese, molybdenum, and nickel.
aluminum
A silvery white metal that is soft, light, and an effective conductor.
arc welding
A fusion welding process that uses electricity to generate the heat needed to melt the base metals.
austenitic stainless steel
Stainless steel with very high strength, as well as excellent ductility and toughness. Austenitic stainless steel is the most corrosion resistant stainless steel.
base metal
One of the two or more metals to be welded together to form a joint.
carbon
A common, non-metallic element found in all types of steel. Carbon is the main hardening element in steel.
carbon steel
A steel that is made up of iron and carbon, without any additional materials.
chromium
A shiny, hard, steel-gray metal that increases the hardenability and corrosion resistance of steel. Stainless steels also contain large amounts of chromium.
chromium oxide
A protective film that develops on the surface of stainless steel and helps prevent corrosion.
compressive strength
The ability of a metal to resist forces that attempt to squeeze or crush it.
copper
A reddish metal that is very ductile, thermally and electrically conductive, and corrosive resistant. Copper is often used to make electrical wire.
corrosion
The gradual chemical attack on a metal by atmosphere, moisture, or other agents.
corrosion resistance
The ability of a metal to resist attack by other elements and chemicals.
crystal structure
The regular, repeating pattern of atoms in a metal. Crystal structures develop as a metal solidifies.
distortion
Warpage in the base metal due to stresses caused by heating it to expansion and then cooling it to contraction.
ductility
A metal's ability to be drawn, stretched, or formed without breaking.
electrical conductivity
The ability of a metal to conduct an electrical current.
electrode
A device that conducts electricity. In welding, the electrode also can act as the filler metal.
ferritic stainless steel
Stainless steel that contains mostly chromium and has low carbon content. Ferritic stainless steels are easy to weld and not hardenable by heat treatment.
ferrous metal
A metal that contains iron. Steel is the most popular ferrous metal.
filler metal
A type of metal sometimes added to the joint in fusion welding. Filler metal adds to the strength and mass of the welded joint.
gas metal arc welding
An arc welding process in which the bare wire electrode and inert shielding gas are fed to the weld through a welding gun. It is also referred to as GMAW or MIG welding.
gas torch
A device that emits heat in the form of a gas. Gas torches are used to preheat base metals.
gas tungsten arc welding
A very precise arc welding process that uses a nonconsumable tungsten electrode. It is also referred to as GTAW or TIG welding.
grain growth
The expansion of the individual crystals in a metal. Grain growth results in a loss of toughness.
grain structure
The relationship between the small, individual crystals in a metal or alloy.
hardenability
The ability of a metal to be hardened by normal heat treatment processes.
hardness
The ability of a metal to resist indentation, penetration, and scratching. The heat from welding may change a metal's hardness.
heat treatment
The controlled heating and cooling processes used to change the structure of a material and alter its physical and mechanical properties.
heat-affected zone
The portion of the base metal that has not been melted but with mechanical properties have been altered by the heat of welding.
high-carbon steel
A carbon steel that contains more than 0.5% carbon. These steels are extremely strong, hard, and always require heat treatment for effective welding.
hydrogen
A gas that is the lightest and most abundant element in the universe. Too much hydrogen near the weld metal can cause cracking.
internal porosity
Porosity that occurs within a particular metal.
iron
The fourth most abundant earth element. Iron is alloyed with carbon to make steel.
joint
The meeting point of the two materials that are joined together. Welding creates a permanent joint.
joint penetration
The minimum depth that a groove weld extends into the face of a joint.
low-carbon steel
A carbon steel that contains less than 0.30% carbon. These steels are generally tough, ductile, and easily welded.
magnesium
A grayish white, extremely light metal that is also brittle and has poor wear resistance.
manganese
A hard, brittle, gray-white metal that increases the hardenability of steel. Manganese also increases strength and hardness.
martensitic stainless steel
Stainless steel that is stronger than ferritic stainless steel but less corrosion resistant. Martensitic stainless steels are hardenable by heat treatment.
mechanical properties
The properties that describe a material's ability to compress, stretch, bend, scratch, dent, or break.
medium-carbon steel
A carbon steel that contains between 0.30% and 0.45% carbon. These steels are strong, hard, and not as easily welded as low-carbon steels.
melting temperature
The temperature necessary to change a metal from solid to a liquid. Also known as melting point.
mild steel
Another name for low-carbon steel.
molybdenum
A metallic alloying element commonly used to increase hardenability in carbon and alloy steels and to enhance corrosion resistance in stainless steels.
nickel
A hard, malleable, silvery white metal used in ferrous alloys to add strength, toughness, and impact resistance to steel.
nonferrous metal
A metal that does not contain iron. Aluminum and copper are common nonferrous metals.
oxygen
A colorless, odorless, tasteless gas that naturally exists in the atmosphere. In welding, too much oxygen causes cracking and rusting in the metals.
physical properties
The properties that describe a material's ability to melt, emit heat, conduct electricity, and expand or shrink.
porosity
Cavity type discontinuities or bubbles formed by gas entrapment during solidification of the weld metal.
post heating
The application of heat to the weld immediately after welding. Post heating helps reduce stress in the weld metal.
preheating
The application of heat to a base metal immediately before welding. Preheating helps reduce hardness in the metal.
properties
A characteristic of a material that distinguishes it from other materials.
shielded metal arc welding
An arc welding process that uses a flux-coated rod. It is also referred to in the shop as SMAW or stick welding.
stainless steel
A type of steel that contains more than 15% chromium and exhibits excellent corrosion resistance.
steel
A metal consisting of iron and carbon, usually with small amounts of other elements. Steel is the most common manufacturing metal.
strength
A metal's ability to resist outside forces that are trying to break or deform the metal.
tensile strength
The ability of a metal to resist forces that attempt to pull apart or stretch it.
thermal conductivity
The rate at which heat flows through metal.
thermal expansion
The increase in the dimensions of a metal due to an increase in its temperature.
toughness
A metal's ability to withstand a sharp blow without breaking.
V-groove
An opening between two part surfaces, shaped like the letter "V" that provides space to contain weld metal.
weld
A mix of metals that joins at least two separate parts. Welds can be produced by applying heat, or pressure, or both heat and pressure, and they may or may not use an additional filler metal.
weldability
The ability of a material to be welded under imposed conditions into a specific, suitable structure and to perform satisfactory for its intended use.
yield strength
The ability of a metal to tolerate gradual progressive force without permanent deformation.