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5 ME
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A term used to describe the 6 main causes of problems: man, method, machine, material, measurement, and environment. 5 ME is often used to organize the parts of a fishbone diagram.
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80-20 rule
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A principle stating that, in general, 80% of problems or effects arise from 20% of causes or factors. Pareto charts are often used to demonstrate the 80-20 rule.
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black box
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A term used to describe the part of a process that is not completely understood. The internal workings of a machine could be considered a black box by the operator.
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brainstorming
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An activity in which an individual or group rapidly lists ideas, problems, or solutions. Brainstorming can be used in the troubleshooting process to identify possible problem causes.
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cause and effect diagram
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A visual tool used to organize possible factors that contribute to a certain event or problem. A fishbone diagram is an example of a cause and effect diagram.
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check sheet
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A document used to collect data, such as machine performance statistics, during the troubleshooting process. It is generally a simple form that can be filled out on the shop floor.
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environment
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In 5 ME, the factor that represents the potential for error due to the surrounding area in which the process occurs. This and other factors in 5 ME are often organized in a fishbone diagram.
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fishbone diagram
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A troubleshooting tool that can be used to visually diagram the causes and effects of a problem. Fishbone diagrams are often organized with 5 ME.
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machine
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In 5 ME, the factor that represents the potential for error due to equipment performance. This and other factors in 5 ME are often organized in a fishbone diagram.
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man
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In 5 ME, the factor that represents the potential for human error. This and other factors in 5 ME are often organized in a fishbone diagram.
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material
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In 5 ME, the factor that represents the potential for error due to quality problems with stock or other items used in a process. This and other factors in 5 ME are often organized in a fishbone diagram.
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measurement
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In 5 ME, the factor that represents the potential for error due to problems with certain instruments. This and other factors in 5 ME are often organized in a fishbone diagram.
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method
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In 5 ME, the factor that represents the potential for error due to incorrect or outdated instructions and practices. This and other factors in 5 ME are often organized in a fishbone diagram.
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Pareto chart
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A visual tool used to identify the causes of problems that occur most frequently. Pareto charts are often used to demonstrate the 80-20 rule.
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root cause
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The origin of the problem. Troubleshooting attempts to identify the root cause of a problem rather than simply addressing the symptoms.
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troubleshooting
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A systematic approach to solving problems quickly and efficiently.
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