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What is the definition of material?

In 5 ME, the factor that represents the potential for error due to quality problems with stock or other items used in a process. This and other factors in 5 ME are often organized in a fishbone diagram.

Learn more about material in the class "Troubleshooting: Understanding Causes and Effects 182" below.

Troubleshooting: Understanding Causes and Effects 182

Quality Department

Class Information

Tooling U classes are offered at the beginner, intermediate, and advanced levels.
The typical class consists of 12 to 25 lessons and typically requires at least two hours of instruction time.

Class Name	Troubleshooting: Understanding Causes and Effects 182
Description	This class provides an introduction to the process of determining problem causes and effects.
Prerequisites	900180
Difficulty	Beginner
Number of Lessons	13

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Class Outline

Class Objectives

Objectives

Intro to Troubleshooting

Working Backward

Black Box Processes

Brainstorming

Troubleshooting Tools: Check Sheet

Troubleshooting Tools: Cause and Effect Diagram

Troubleshooting Tools: Fishbone Diagram

Troubleshooting Tools: Pareto Chart

Observing Potential Causes

Proposing Potential Fixes

The Importance of Documentation

Summary

Define troubleshooting.

Describe the process of working backward.

Describe the concept of a black box.

Describe the process of brainstorming.

Describe features of a check sheet.

Describe features of a cause and effect diagram.

List the 5 ME categories of a fishbone diagram.

Describe features of a Pareto chart.

Describe the process of observing potential causes.

Describe the process of proposing potential fixes.

Describe the importance of documentation.

Class Vocabulary

Term	Definition
5 ME	A term used to describe the 6 main causes of problems: man, method, machine, material, measurement, and environment. 5 ME is often used to organize the parts of a fishbone diagram.
80-20 rule	A principle stating that, in general, 80% of problems or effects arise from 20% of causes or factors. Pareto charts are often used to demonstrate the 80-20 rule.
black box	A term used to describe the part of a process that is not completely understood. The internal workings of a machine could be considered a black box by the operator.
brainstorming	An activity in which an individual or group rapidly lists ideas, problems, or solutions. Brainstorming can be used in the troubleshooting process to identify possible problem causes.
cause and effect diagram	A visual tool used to organize possible factors that contribute to a certain event or problem. A fishbone diagram is an example of a cause and effect diagram.
check sheet	A document used to collect data, such as machine performance statistics, during the troubleshooting process. It is generally a simple form that can be filled out on the shop floor.
environment	In 5 ME, the factor that represents the potential for error due to the surrounding area in which the process occurs. This and other factors in 5 ME are often organized in a fishbone diagram.
fishbone diagram	A troubleshooting tool that can be used to visually diagram the causes and effects of a problem. Fishbone diagrams are often organized with 5 ME.
machine	In 5 ME, the factor that represents the potential for error due to equipment performance. This and other factors in 5 ME are often organized in a fishbone diagram.
man	In 5 ME, the factor that represents the potential for human error. This and other factors in 5 ME are often organized in a fishbone diagram.
material	In 5 ME, the factor that represents the potential for error due to quality problems with stock or other items used in a process. This and other factors in 5 ME are often organized in a fishbone diagram.
measurement	In 5 ME, the factor that represents the potential for error due to problems with certain instruments. This and other factors in 5 ME are often organized in a fishbone diagram.
method	In 5 ME, the factor that represents the potential for error due to incorrect or outdated instructions and practices. This and other factors in 5 ME are often organized in a fishbone diagram.
Pareto chart	A visual tool used to identify the causes of problems that occur most frequently. Pareto charts are often used to demonstrate the 80-20 rule.
root cause	The origin of the problem. Troubleshooting attempts to identify the root cause of a problem rather than simply addressing the symptoms.
troubleshooting	A systematic approach to solving problems quickly and efficiently.