• METAL CUTTING DEPARTMENT

Department Overview
Department Name: Metal Cutting Department
Number of Classes: 23
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Department Description
Metal Cutting TrainingMetal cutting involves removing metal through machining operations. Machining traditionally takes place on lathes, drill presses, and milling machines with the use of various cutting tools. Successful machining also requires knowledge about the material you are cutting. These classes will explain all aspects of metal cutting. The content is for individuals who need to understand the processes and products that make metal cutting possible. Content addresses the common tooling setups and operations as well as specialized applications for the more experienced users.

Department Classes

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Metal Removal Processes 110
This class describes traditional machining processes such as metal cutting and grinding, as well as various nontraditional methods of machining. 		None 17 Beginner Metal Removal Processes 110
Safety for Metal Cutting 115
This class identifies the safety hazards associated with cutting operations and the precautions you must take to avoid injury. 		None 15 Beginner Safety for Metal Cutting 115
What Is Cutting? 120
This class addresses the theory of proper chip formation during the machining process. Includes an Interactive Lab. 		None 14 Beginner What Is Cutting? 120
Machines for Metal Cutting 130
This class identifies and describes the common machines used in metal cutting. 		None 16 Beginner Machines for Metal Cutting 130
Cutting Processes 140
This class provides a comprehensive overview of the most common metal cutting operations performed in the shop. Includes an Interactive Lab. 		None 13 Beginner Cutting Processes 140
Sawing Fundamentals 155
This class identifies the main types of sawing and introduces basic terminology for saw blade types and materials. 		None 17 Beginner Sawing Fundamentals 155
Intro to Screw Machining 160
This class identifies the common components and operations of the screw machine and compares common screw machine designs. 		None 18 Beginner Intro to Screw Machining 160
Cutting Variables 200
This class describes some of the variables that impact common machining operations. Includes an Interactive Lab. 		200140
 17 Intermediate Cutting Variables 200
Cutting Fluids 210
This class identifies the major cutting fluids and their common uses. 		200120
200140
 19 Intermediate Cutting Fluids 210
Band Saw Blade Selection 215
This class compares the various types of band saw blades and identifies the factors that influence blade selection. 		200155
 19 Intermediate Band Saw Blade Selection 215
Cutting Tool Materials 220
This class describes common cutting tool materials and their common applications. 		200120
200140
 18 Intermediate Cutting Tool Materials 220
Carbide Grade Selection 230
This class describes the common forms of carbide available in cutting tools. 		200220
 14 Intermediate Carbide Grade Selection 230
Tool Geometry 240
This class identifies the major tool angles that impact the turning operation. Includes an Interactive Lab. 		200120
200140
 16 Intermediate Tool Geometry 240
Milling Geometry 245
This class identifies and explains the face mill and end mill tool angles that impact a milling operation. Includes an Interactive Lab. 		200120
200140
 15 Intermediate Milling Geometry 245
Drill Geometry 247
This class identifies the major drill components and angles that impact drilling operations. Includes an Interactive Lab. 		200120
200140
 17 Intermediate Drill Geometry 247
ANSI Insert Selection 250
This class walks through the ANSI B212.4-1995 standard for insert identification. 		200220
800130
 20 Intermediate ANSI Insert Selection 250
Toolholders for Turning 260
This class explains the components and identification of OD and ID toolholders used on the lathe. 		200240
200250
 14 Intermediate Toolholders for Turning 260
Speed and Feed Selection 300
This class identifies the various speed and feed values used with the lathe and mill and describes how to convert these variables. Includes an Interactive Lab. 		200200
800200
 14 Advanced Speed and Feed Selection 300
Optimizing Insert Life 305
This class describes common forms of insert wear that lead to insert failure and identifies the appropriate control methods for each type. Includes an Interactive Lab. 		200200
200220
200240
 15 Advanced Optimizing Insert Life 305
High-Speed Machining 310
This class compares high-speed machining to traditional machining and explains the key factors that impact its successful application. 		200200
200220
 20 Advanced High-Speed Machining 310