Tooling U

List of Current Classes


Tooling U training is organized into classes and departments. Each department includes a series of class titles listed in increasing difficulty that focus on a general subject area. Each class is focused on a specific topic and requires approximately one to two hours of training time.
Abrasives Department
Class NamePrerequisitesLessonsDifficulty
Intro to Abrasives 100
This class defines abrasive processes and explains the major groups of abrasive tools.
none 19Beginner
What Is Grinding? 110
This class describes the grinding action, explains how chips are formed, and covers wheel maintenance and safety.
none 15Beginner
Grinding Processes 120
This class identifies the major types of grinding operations and explains how they are performed on the machine. Includes an Interactive Lab.
none 13Beginner
Grinding Variables 200
This class identifies the most common variables that occur during grinding, with an emphasis on speeds and feeds. Includes an Interactive Lab.
250110  250120  13Intermediate
Grinding Wheel Materials 210
This class describes common abrasive and bond materials for grinding wheels, as well as their applications.
250100  250110  19Intermediate
Grinding Wheel Geometry 220
This class describes the major types of grinding wheels listed in the ANSI standard and explains the relationship between wheel geometry and workpiece shape.
250110  250120  19Intermediate
Dressing and Truing 230
This class describes the common methods used to balance, true, and dress a standard grinding wheel.
250110  16Intermediate
CNC Department
Class NamePrerequisitesLessonsDifficulty
History and Definition of CNC 100
This class outlines the origin of today's CNC machines.
none 13Beginner
Mechanics of CNC 110
This class describes how parts and tools move in CNC systems.
none 17Beginner
Basics of the CNC Turning Center 120
This class describes the basic parts of the turning center as well as the devices used on this machine. Includes an Interactive Lab.
none 15Beginner
Basics of the CNC Machining Center 130
This class describes the basic parts of the machining center as well as the devices used on this machine. Includes an Interactive Lab.
none 16Beginner
Basics of the CNC Swiss-Type Lathe 135
This class describes the basic components of the Swiss-type lathe, as well as common tooling and machining operations.
none 19Beginner
CNC Coordinates 140
This class explains how coordinates are used on CNC machines. Includes an Interactive Lab.
none 16Beginner
Part Program 150
This class introduces the major code groups used in a CNC part program. Includes an Interactive Lab.
none 14Beginner
CAD/CAM Overview 160
This class describes the general process of using computers to design and manufacture parts and identifies common features available in CAD/CAM software.
none 20Beginner
CNC Manual Operations 200
This class describes the control features that allow a CNC operator to execute tasks manually. Includes an Interactive Lab.
300110  300140  15Intermediate
CNC Offsets 210
This class identifies the tool adjustments necessary for setting up an accurate CNC operation. Includes an Interactive Lab.
300120  300130  300200  18Intermediate
CNC Specs for the Mill 220
This class identifies common specifications of CNC mills and describes the various features and options available on different machines.
300110  300130  300140  17Intermediate
CNC Specs for the Lathe 225
This class identifies common specifications of CNC lathes and describes the various features and options available on different machines.
300110  300120  300140  18Intermediate
Creating a Turning Program 280
This class explains the key components in the creation and execution of a simple turning program. Includes an Interactive Lab.
300150  300210  17Intermediate
Turning Calculations 285
This class identifies and explains the common calculations that are necessary to create a turning program.
800210  300120  300140  19Intermediate
Creating a Milling Program 290
This class explains the key components in the creation and execution of a simple milling program. Includes an Interactive Lab.
300150  300210  19Intermediate
Milling Calculations 295
This class explains the common calculations necessary to plot the toolpaths for a basic milling program.
300130  300140  800210  17Intermediate
Canned Cycles 310
This class describes the operation of common canned cycles that appear on machining and turning centers. Includes an Interactive Lab.
200140  300280  17Advanced
CNC Controls: GE Fanuc Department
Class NamePrerequisitesLessonsDifficulty
GE Fanuc Mill: Control Panel Overview 250
This class describes the various sections of the GE Fanuc 0-C mill control panel as well as the steps for powering up, powering down, and homing the machine. Includes GE Fanuc CNC Simulators.
300130  300150  300200  300210  17Intermediate
GE Fanuc Lathe: Control Panel Overview 255
This class describes the various sections of the GE Fanuc 0-C lathe control panel as well as the steps for powering up, powering down, and homing the machine. Includes GE Fanuc CNC Simulators.
300120 300150 300200 300210  17Intermediate
GE Fanuc Mill: Entering Offsets 260
This class provides step-by-step instructions for adjusting offsets on the GE Fanuc 0-C mill control during a production run. Includes GE Fanuc CNC Simulators.
320250  13Beginner
GE Fanuc Lathe: Entering Offsets 265
This class provides step-by-step instructions for adjusting offsets on the GE Fanuc 0-C lathe control during a production run. Includes GE Fanuc CNC Simulators.
320255  17Intermediate
GE Fanuc Mill: Locating Program Zero 270
This class describes how to determine work offsets and tool geometry offsets on the GE Fanuc 0-C mill control during setup. Includes GE Fanuc CNC Simulators.
320260  13Intermediate
GE Fanuc Lathe: Locating Program Zero 275
This class describes how to determine work offsets and tool geometry offsets on the GE Fanuc 0-C lathe control during setup. Includes GE Fanuc CNC Simulators.
320265  14Intermediate
GE Fanuc Mill: Program Execution 280
This class describes the steps necessary to activate, execute, and restart programs using the GE Fanuc O-C control for the mill. Includes GE Fanuc CNC Simulators.
320250  14Intermediate
GE Fanuc Lathe: Program Execution 285
This class describes the steps necessary to activate, execute, and restart programs using the GE Fanuc O-C control for the lathe. Includes GE Fanuc CNC Simulators.
320255  14Intermediate
GE Fanuc Mill: Program Storage 310
This class describes common methods for transferring and storing part programs on the GE Fanuc 0-C control for the mill. Includes GE Fanuc CNC Simulators.
none 16Advanced
GE Fanuc Lathe: Program Storage 315
This class describes common methods for transferring and storing part programs on the GE Fanuc 0-C lathe control. Includes GE Fanuc CNC Simulators.
320285  16Advanced
GE Fanuc Mill: First Part Runs 320
This class describes how to verify the accuracy of a program and make minor editing changes on the GE Fanuc 0-C mill control. Includes GE Fanuc CNC Simulators.
none 13Advanced
GE Fanuc Lathe: First Part Runs 325
This class describes how to verify the accuracy of a program and make minor editing changes on the GE Fanuc 0-C lathe control. Includes GE Fanuc CNC Simulators.
320285 320275  13Advanced
CNC Controls: Haas Department
Class NamePrerequisitesLessonsDifficulty
Haas Mill: Control Panel Overview 250
This class describes the various sections of the Haas mill control panel as well as the steps for powering up, powering down, and homing the machine. Includes Haas CNC Simulators.
300130  300150  300200  300210  21Intermediate
Haas Lathe: Control Panel Overview 255
This class describes the various sections of the Haas lathe control panel as well as the steps for powering up, powering down, and homing the machine. Includes Haas CNC Simulators.
300120  300150  300200  300210  21Intermediate
Haas Mill: Entering Offsets 260
This class provides step-by-step instructions for adjusting offsets on the Haas mill during a production run. Includes Haas CNC Simulators.
310250  17Intermediate
Haas Lathe: Entering Offsets 265
This class provides step-by-step instructions for adjusting offsets on the Haas lathe during a production run. Includes Haas CNC Simulators.
310255  18Intermediate
Haas Mill: Locating Program Zero 270
This class describes how to determine work offsets and tool geometry offsets on the Haas mill during setup. Includes Haas CNC Simulators.
310260  14Intermediate
Haas Lathe: Locating Program Zero 275
This class describes how to determine work offsets and tool geometry offsets on the Haas lathe during setup. Includes Haas CNC Simulators.
310265  14Intermediate
Haas Mill: Program Execution 280
This class describes the steps necessary to activate, execute, and restart programs on the Haas mill. Includes Haas CNC Simulators.
310250  14Intermediate
Haas Lathe: Program Execution 285
This class describes the steps necessary to activate, execute, and restart programs on the Haas lathe. Includes Haas CNC Simulators.
310255  13Intermediate
Haas Mill: Program Storage 310
This class describes common methods for transferring and storing part programs on the Haas mill. Includes Haas CNC Simulators.
310280  13Advanced
Haas Lathe: Program Storage 315
This class describes common methods for transferring and storing part programs on the Haas lathe. Includes Haas CNC Simulators.
310285  13Advanced
Haas Mill: First Part Runs 320
This class describes how to verify the accuracy of a program and make minor editing changes on the Haas mill. Includes Haas CNC Simulators.
310270  310280  12Advanced
Haas Lathe: First Part Runs 325
This class describes how to verify the accuracy of a program and make minor editing changes on the Haas lathe. Includes Haas CNC Simulators.
310285  310275  12Advanced
EDM Department
Class NamePrerequisitesLessonsDifficulty
Intro to EDM 100
This class introduces the process, components and machines of electric discharge machining.
200110  16Beginner
Electrical Systems Department
Class NamePrerequisitesLessonsDifficulty
Electrical Units 110
This class describes how electricity flows and explains the basic units used to measure electricity.
none 20Beginner
Safety for Electric Work 115
This class describes the safety risks associated with electricity. It also discusses the necessary precautions for working with electricity safely.
none 16Beginner
Intro to Circuits 120
This class describes the basic components of an electrical circuit and explains how they are represented in schematic drawings.
none 19Beginner
Intro to Magnetism 130
This class covers the fundamental principles of magnetism and explains its relationship to electricity.
none 16Beginner
DC Circuit Components 140
This class explains the function and purpose of the various components used in DC circuits.
none 15Beginner
NEC Overview 150
This class introduces the NEC codebook and explains how it is used by electrical workers.
none 17Beginner
Series Circuit Calculations 200
This class covers the formulas and rules for calculating the values of voltage, current, resistance, and power in direct-current series circuits.
550110  550120  18Intermediate
Parallel Circuit Calculations 205
This class introduces the rules and formulas for parallel circuit calculations.
550110  550115  550120  16Intermediate
AC Fundamentals 210
This class introduces the concept of alternating current (AC) and describes the variables that measure AC power.
550110  550115  550120  15Intermediate
Electrical Instruments 220
An overview of the various meters used in electrical maintenance. Basic principles, proper usage, and safety procedures are discussed.
550110  550115  550120  16Intermediate
Electrical Print Reading 225
This class explains the basic principles of reading electrical prints with an emphasis on schematic symbols.
550120 550140  15Intermediate
DC Power Sources 230
This course introduces the various means by which DC power is created and used. It also discusses DC power generation and the limits of its applications.
550110  550130  550140  18Intermediate
AC Power Sources 235
This course introduces the various means by which AC power is produced and used. It also covers AC’s advantages over DC and power transformation.
550110  550115  550120  550130  19Intermediate
Conductor Selection 240
This course describes different conductor and insulation types and explains proper wire sizing according to NEC standards and calculations.
550110  550115  550150  15Intermediate
Battery Selection 250
This class discusses the factors on which batteries are rated and describes many of the most common battery types.
550110  550115  550140  17Intermediate
Fasteners Department
Class NamePrerequisitesLessonsDifficulty
Intro to Assembly 100
This class describes the common assembly methods of mechanical fastening, adhesive bonding, and welding.
none 14Beginner
Safety for Assembly 105
This class introduces general safety guidelines for assembly. Includes an Interactive Lab.
none 15Beginner
Intro to Fastener Threads 110
This class describes fastener threads and their characteristics, as well as explains different thread standards and classifications. Includes an Interactive Lab.
none 16Beginner
Overview of Threaded Fasteners 117
This class summarizes the various types of threaded fasteners used in assemblies and describes their common applications.
none 16Beginner
Tools for Threaded Fasteners 120
This class outlines the different types of tools for assembly commonly used with threaded fasteners.
none 18Beginner
Overview of Non-Threaded Fasteners 125
This class summarizes the various types of non-threaded fasteners used in assemblies and describes their common applications.
none 13Beginner
Intro to Fastener Ergonomics 130
This class introduces ergonomics and discusses the ergonomic concerns associated with assembly.
none 15Beginner
Properties for Fasteners 200
This class describes the key properties of steel fasteners as well as common fastener failures that may occur.
700117  700125  16Intermediate
Understanding Torque 210
This class explains the importance of torque as well as how torque is derived and applied to bolted joints. Includes an Interactive Lab.
700117  700120  700125  15Intermediate
Threaded Fastener Selection 215
This class describes how to select a threaded fastener as well as how to install a bolt and nut combination into a joint.
700117  700120  700125  18Intermediate
Hydraulics and Pneumatics Department
Class NamePrerequisitesLessonsDifficulty
Intro to Fluid Systems 100
This class provides an introduction to fluid power systems, including hydraulic and pneumatic components.
none 14Beginner
Safety for Hydraulics and Pneumatics 105
This class addresses safe work practices for hydraulics and pneumatics and includes information on preventive measures for safety hazards in the manufacturing workplace.
none 17Beginner
Intro to Forces of Fluid Power 110
This class provides an introduction to the forces of fluid power, including force multiplication, work, energy, and power.
none 16Beginner
Intro to Hydraulic Components 120
This class presents an overview of basic hydraulic system components.
none 15Beginner
Intro to Pneumatic Components 125
This class presents an overview of basic pneumatic system components.
none 17Beginner
Intro to Fluid Conductors 130
This class provides an overview of fluid power conductors, including pipe, tubing, hose, and manifolds.
none 16Beginner
Fittings for Fluid Systems 135
This class provides an overview of fittings for fluid power systems, including pipe fittings, tube fittings, hose fittings, and the seals that make them work.
570130 17Beginner
Preventive Maintenance for Fluid Systems 140
This class provides and introduction to preventive maintenance for hydraulic and pneumatic fluid systems.
none 20Beginner
Hydraulic Power Variables 200
This class discusses the variables involved in hydraulic power transmission and how they describe the capabilities of a hydraulic system.
570110  16Intermediate
Pneumatic Power Variables 205
This class discusses the variables involved in pneumatic power transmission and how they describe the capabilities of a pneumatic system.
570110  17Intermediate
Hydraulic Power Sources 210
This class discusses the various types of hydraulic pumps and how they create fluid flow. It also describes prime movers and the considerations for selecting a pump and motor unit for a specific application.
570105  570110  570120  14Intermediate
Pneumatic Power Sources 215
This class describes different types of compressors and how they generate gas flow. It also describes prime movers and primary factors to consider when selecting a compressor for a particular application.
570125 14Intermediate
Fluid System Print Reading 220
This class describes the basic layout of hydraulic and pneumatic prints and addresses the most commons symbols used to identify components.
570100, 570120, 570125 19Intermediate
Hydraulic Valve Applications 230
This class surveys the most common types of hydraulic control valves and explains how each type functions within a hydraulic system.
570100  570120  17Intermediate
Pneumatic Control Valves 235
This class surveys the most common types of pneumatic control valves and explains how each type functions within a pneumatic system.
570100  570125  16Intermediate
Actuator Applications 240
This class provides an overview of actuators for fluid power systems, including cylinders, rotary actuators, and fluid motors.
570110  570120  570125  16Intermediate
Basic Hydraulic System Design 310
This class provides an overview of basic hydraulic circuits and how they are designed to perform basic tasks.
570200  570220  570230  18Advanced
Basic Pneumatic Circuit Design 315
This class provides an overview of basic pneumatic circuits and how they are designed to perform basic tasks.
570205  570220  570235  12Advanced
Hydraulic Fluid Selection 320
This class provides an overview of the types of hydraulic fluid and the properties that make them ideal for certain applications.
570120  570140  18Advanced
Filter Selection and Maintenance 330
This class provides an overview of contamination, hydraulic filters, and fluid maintenance.
570120  570140  16Advanced
Hydraulic Principles and System Design 340
This class provides an overview of common mathematical calculations used to size fluid components in the design phase of circuit creation.
570200  570210  12Advanced
Inspection Department
Class NamePrerequisitesLessonsDifficulty
Basic Measurement 110
This class introduces the basic measuring devices used in the shop. Includes an Interactive Lab.
none 18Beginner
Linear Instrument Characteristics 115
This class describes the various characteristics of linear measuring instruments and explains how variation affects the inspection process. Includes an Interactive Lab.
none 15Beginner
Basics of the CMM 120
This class identifies the major types and components of the coordinate measuring machine and describes the coordinate system.
none 16Beginner
Basics of the Optical Comparator 130
This class explains the principles of optical inspection and describes the optical comparator.
none 16Beginner
Surface Measurement 140
This class identifies the different types of surface texture and describes how the surface texture of a part affects its use.
none 18Beginner
Overview of Threads 150
This class describes the various parts of a screw thread and how threads are manufactured. It also covers thread standards and tolerances, how threads are inspected, and the various tools used to inspect them.
none 18Beginner
Intro to GD&T 200
This class introduces the fundamental concepts of geometric dimensioning and tolerancing (GD&T) and describes the main types of tolerances included in the standard. Includes an Interactive Lab.
350110  800130  20Intermediate
Calibration Fundamentals 210
This class describes the calibration process and explains how measuring instruments are traced back to national and international standards. Includes an Interactive Lab.
350110  350115  20Intermediate
Inspecting with CMMs 220
This class compares the advantages and common uses of various CMM components and software applications.
350110  350115  350120  17Intermediate
Inspecting with Optical Comparators 230
This class compares different types of optical comparators and explains how they work best under different conditions.
350115  350130  19Intermediate
Hole Inspection 240
This class explains different hole characteristics and describes how specific gages are used for different hole inspection applications. Includes an Interactive Lab.
350110  350115  20Intermediate
Thread Inspection 250
This class describes common screw threads, their standards, and the common methods and devices used to inspect them. Includes an Interactive Lab.
350110  350150  19Intermediate
Hardness Testing 260
This class provides an overview of the most common hardness testing methods and describes how to read hardness ratings.
500120  18Intermediate
Measuring System Analysis 300
This class explains the purpose and methods of measuring systems analysis, including measurement variation and gage repeatability and reproducibility studies.
350210 , 900210  20Advanced
Interpreting GD&T 310
This class explains important rules of GD&T and also describes how common features are specified in GD&T prints. Includes an Interactive Lab.
350200  20Advanced
Manual Machining Department
Class NamePrerequisitesLessonsDifficulty
Basics of the Manual Mill 110
This class describes the basic components of the manual mill and also describes common workholding devices, cutting tools, and toolholders used on the mill.
none 14Beginner
Basics of the Engine Lathe 115
This class describes the basic parts of the engine lathe as well as the cutting tools and workholding devices used on a typical lathe.
none 17Beginner
Overview of Manual Mill Setup 200
This class describes the proper setup for a typical mill operation and explains how to determine mill settings, align mill components, and select proper tooling.
150110  16Intermediate
Overview of Engine Lathe Setup 205
This class describes the proper setup for a typical lathe operation and explains how to align, adjust, and select the components on the lathe.
150115  19Intermediate
Benchwork and Layout Operations 210
This class describes common benchwork operations performed on the mill before and after machining a part and describes common layout tools and procedures.
150110  150115  15Intermediate
Manual Mill Operation 220
This class guides you through the machining of a common part on the mill as well as explains common milling operations performed on the mill.
150205  18Intermediate
Engine Lathe Operation 225
This class guides you through the machining of a cylindrical part using inner- and outer-diameter cutting operations as well as explains general principles surrounding each operation.
150115  150205  19Intermediate
Holemaking on the Mill 230
This class describes how to perform common holemaking operations on the manual mill and explains common principles about each holemaking process.
150200  150220  15Intermediate
Threading on the Engine Lathe 235
This class describes the manual lathe components used for threading and explains how to cut and inspect an external and internal thread.
150205  150225  14Intermediate
Materials Department
Class NamePrerequisitesLessonsDifficulty
Intro to Materials 100
This class identifies the materials used in manufacturing.
none 19Beginner
Structure of Metals 110
This class describes the crystal structure of metals and their importance.
none 15Beginner
Mechanical Properties of Metal 120
This class describes some common properties used to distinguish materials. Includes an Interactive Lab.
none 12Beginner
Physical Properties of Metal 130
This class introduces the physical characteristics and abilities of metals.
none 11Beginner
Metal Manufacturing 140
This class walks through the steps of metal manufacturing using steel as the example.
none 13Beginner
Metal Classification 150
This class introduces the AISI-SAE classification for steels.
none 13Beginner
Ferrous Metals and Alloys 210
This class identifies the major categories, properties, and uses of steels and their alloys.
500120  500150  16Intermediate
Nonferrous Metals and Alloys 220
This class identifies the major categories, properties, and uses of nonferrous metals and their alloys.
500120  14Intermediate
Heat Treatment of Steel 230
This class describes the different steel phases as well as common heat treatment methods for steel. Includes an Interactive Lab.
500110  500210  18Intermediate
Plastics 240
This class identifies the major categories, properties, and uses of plastics.
500100  500110  17Intermediate
Ceramics 250
This class identifies the major categories, properties, and uses of ceramics.
500100  500110  17Intermediate
Mechanical Systems Department
Class NamePrerequisitesLessonsDifficulty
Intro to Mechanical Systems 100
This class examines simple machines such as the lever and inclined plane and covers basic concepts of physical science, including mechanical advantage and friction.
none 20Beginner
Safety for Mechanical Work 105
This class describes safety precautions for performing maintenance on mechanical systems.
none 12Beginner
Forces of Machines 110
This class identifies the various types of mechanical forces and describes how these forces act on objects.
none 17Beginner
Power Transmission Components 120
This class discusses the process of mechanical power transmission and describes the components used to transmit mechanical energy.
none 17Beginner
Lubricant Fundamentals 130
This class describes different types of industrial lubricants and explains the importance of proper lubrication procedure.
none 18Beginner
Mechanical Power Variables 200
This class discusses the variables involved in mechanical power transmission and how they affect industrial processes.
560110  560120  560130  14Intermediate
Bearing Applications 210
This class describes different types of bearings, the operating conditions in which they are used, and installation and maintenance procedures relevant to the major types of bearings available.
560100  560130  20Intermediate
Spring Applications 220
This class discusses different types of springs, how they are used in machines, and how to select the right spring for a particular application.
560100  560200  18Intermediate
Belt Drive Applications 230
This class explains how belt drive systems are used to transmit power and discu