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Aerospace Industry
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Job: Machinist/Machine Setter Program
Machinists and machine setters are skilled machine tool operators capable of working with both lathes and mills, as well as both manual and CNC machines. This position demands an understanding of cutting tool theory, CNC coordinate systems, basic G code programming, manual machining, part inspection, and workpiece material properties. General machinists and machine setters also are expected to have excellent print reading and math skills and will likely perform first-time setups for new jobs.
Every Program Includes:
First-Time Skills Assessment
Access to All Classes Listed Below
Access to Administration Center
This Program Includes All These Classes:
CNC
Class Name
Lessons
Difficulty
History and Definition of CNC 100
13
Beginner
Mechanics of CNC 110
17
Beginner
Basics of the CNC Turning Center 120
15
Beginner
Basics of the CNC Machining Center 130
16
Beginner
Basics of the CNC Swiss-Type Lathe 135
19
Beginner
CNC Coordinates 140
16
Beginner
Part Program 150
14
Beginner
CAD/CAM Overview 160
20
Beginner
CNC Manual Operations 200
15
Intermediate
CNC Offsets 210
18
Intermediate
CNC Specs for the Mill 220
17
Intermediate
CNC Specs for the Lathe 225
18
Intermediate
Creating a Turning Program 280
17
Intermediate
Creating a Milling Program 290
19
Intermediate
Canned Cycles 310
17
Advanced
EDM
Class Name
Lessons
Difficulty
Intro to EDM 100
16
Beginner
Inspection
Class Name
Lessons
Difficulty
Basic Measurement 110
18
Beginner
Linear Instrument Characteristics 115
15
Beginner
Surface Measurement 140
18
Beginner
Intro to GD&T 200
20
Intermediate
Calibration Fundamentals 210
20
Intermediate
Hole Inspection 240
20
Intermediate
Thread Inspection 250
19
Intermediate
Hardness Testing 260
18
Intermediate
Manual Machining
Class Name
Lessons
Difficulty
Basics of the Manual Mill 110
14
Beginner
Basics of the Engine Lathe 115
17
Beginner
Overview of Manual Mill Setup 200
16
Intermediate
Overview of Engine Lathe Setup 205
19
Intermediate
Benchwork and Layout Operations 210
15
Intermediate
Manual Mill Operation 220
18
Intermediate
Engine Lathe Operation 225
19
Intermediate
Holemaking on the Mill 230
15
Intermediate
Threading on the Engine Lathe 235
14
Intermediate
Materials
Class Name
Lessons
Difficulty
Intro to Materials 100
19
Beginner
Structure of Metals 110
15
Beginner
Mechanical Properties of Metal 120
12
Beginner
Physical Properties of Metal 130
11
Beginner
Metal Manufacturing 140
13
Beginner
Metal Classification 150
13
Beginner
Ferrous Metals and Alloys 210
16
Intermediate
Nonferrous Metals and Alloys 220
14
Intermediate
Heat Treatment of Steel 230
18
Intermediate
Mechanical Systems
Class Name
Lessons
Difficulty
Forces of Machines 110
17
Beginner
Lubricant Fundamentals 130
18
Beginner
Metal Cutting
Class Name
Lessons
Difficulty
Metal Removal Processes 110
17
Beginner
Safety for Metal Cutting 115
15
Beginner
What is Cutting? 120
14
Beginner
Machines for Metal Cutting 130
16
Beginner
Cutting Processes 140
13
Beginner
Sawing Fundamentals 155
17
Beginner
Intro to Screw Machining 160
18
Beginner
Cutting Variables 200
17
Intermediate
Cutting Fluids 210
19
Intermediate
Band Saw Blade Selection 215
19
Intermediate
Cutting Tool Materials 220
18
Intermediate
Carbide Grade Selection 230
14
Intermediate
Tool Geometry 240
16
Intermediate
Milling Geometry 245
15
Intermediate
Drill Geometry 247
17
Intermediate
ANSI Insert Selection 250
20
Intermediate
Toolholders for Turning 260
14
Intermediate
Speed and Feed Selection 300
14
Advanced
Optimizing Insert Life 305
15
Advanced
Quality
Class Name
Lessons
Difficulty
Quality Overview 100
16
Beginner
ISO 9000 Overview 110
20
Beginner
Lean Manufacturing Overview 130
18
Beginner
Total Productive Maintenance Overview 150
18
Beginner
Introduction to 5S 155
14
Beginner
Cell Design and Pull Systems 160
17
Beginner
Troubleshooting: Identifying Problems 180
13
Beginner
Troubleshooting: Understanding Causes and Effects 182
13
Beginner
Troubleshooting: Taking Corrective Actions 184
12
Beginner
Conducting an Internal Audit 200
19
Intermediate
SPC Overview 210
16
Intermediate
Metrics for Lean 230
16
Intermediate
Process Flow Charting 240
20
Intermediate
Strategies for Setup Reduction 250
17
Intermediate
Conducting Kaizen Events 260
20
Intermediate
Safety
Class Name
Lessons
Difficulty
Intro to OSHA 100
18
Beginner
Fire Safety and Prevention 110
17
Beginner
Bloodborne Pathogens 115
14
Beginner
Personal Protective Equipment 120
19
Beginner
Lockout/Tagout Procedures 130
17
Beginner
Safety for Lifting Devices 135
18
Beginner
Machine Guarding 140
16
Beginner
Hand and Power Tool Safety 145
17
Beginner
Environmental Safety Hazards 150
16
Beginner
MSDS and Hazard Communication 160
19
Beginner
Metalworking Fluid Safety 165
19
Beginner
Noise Reduction and Hearing Conservation 170
15
Beginner
Walking and Working Surfaces 180
19
Beginner
Powered Industrial Truck Safety 210
19
Intermediate
Shop Essentials
Class Name
Lessons
Difficulty
Math: Fundamentals 100
14
Beginner
Math: Fractions and Decimals 105
22
Beginner
Math: Units of Measurement 115
18
Beginner
Basics of Tolerance 120
12
Beginner
Blueprint Reading 130
18
Beginner
Geometry: Lines and Angles 155
18
Beginner
Geometry: Triangles 165
16
Beginner
Geometry: Circles and Polygons 185
16
Beginner
Shop Algebra Overview 200
19
Intermediate
Trig: Pythagorean Theorem 205
13
Intermediate
Shop Trig Overview 210
13
Intermediate
Trig: Sine, Cosine, and Tangent 215
17
Intermediate
Statistics 220
18
Intermediate
Trig: Sine Bar Applications 225
14
Intermediate
Interpreting Blueprints 230
16
Intermediate
Workholding
Class Name
Lessons
Difficulty
Intro to Workholding 104
18
Beginner
Supporting and Locating Principles 106
15
Beginner
Locating Devices 107
14
Beginner
Clamping Basics 108
14
Beginner
Chucks, Collets, and Vises 110
14
Beginner
Fixture Body Construction 200
12
Intermediate
Fixture Design Basics 210
15
Intermediate
Drill Bushing Selection 230
12
Intermediate