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Assessment Test Description
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Assessment Test Description
Please call
1.866.706.8665
to schedule a demonstration or to begin an assessment program today.
Test Name
Job: CNC Operator: Lathe - UPDATED
Number of Questions
208
Test Description
The assessment for CNC lathe operators tests for an understanding of CNC coordinate systems and offsets, basic G code programming, part inspection, print reading, and cutting tool theory. This assessment also addresses machine setup and setup reduction practices. Test questions are based on class material from the CNC, inspection, materials, metal cutting, quality, safety, shop mathematics/print reading, and workholding departments.
Test Instructions
This online test requires uninterrupted access to a computer with an Internet connection. For math-related questions, please have paper and pencils on hand for your calculations. Textbooks, calculators, and other electronic devices are NOT allowed.
This assessment covers all these classes:
Class Name
Prerequisites
Lessons
Difficulty
Department
History and Definition of CNC 100
This class outlines the origin of today's CNC machines.
none
13
Beginner
Mechanics of CNC 110
This class describes how parts and tools move in CNC systems.
none
17
Beginner
Basics of the CNC Turning Center 120
This class describes the basic parts of the turning center as well as the devices used on this machine.
Includes an Interactive Lab.
none
15
Beginner
Basics of the CNC Swiss-Type Lathe 135
This class describes the basic components of the Swiss-type lathe, as well as common tooling and machining operations.
none
19
Beginner
CNC Coordinates 140
This class explains how coordinates are used on CNC machines.
Includes an Interactive Lab.
none
16
Beginner
Part Program 150
This class introduces the major code groups used in a CNC part program.
Includes an Interactive Lab.
none
14
Beginner
CAD/CAM Overview 160
This class describes the general process of using computers to design and manufacture parts and identifies common features available in CAD/CAM software.
none
20
Beginner
CNC Manual Operations 200
This class describes the control features that allow a CNC operator to execute tasks manually.
Includes an Interactive Lab.
300110
300140
15
Intermediate
CNC Offsets 210
This class identifies the tool adjustments necessary for setting up an accurate CNC operation.
Includes an Interactive Lab.
300120
300130
300200
18
Intermediate
CNC Specs for the Lathe 225
This class identifies common specifications of CNC lathes and describes the various features and options available on different machines.
300110
300120
300140
18
Intermediate
Creating a Turning Program 280
This class explains the key components in the creation and execution of a simple turning program.
Includes an Interactive Lab.
300150
300210
17
Intermediate
Canned Cycles 310
This class describes the operation of common canned cycles that appear on machining and turning centers.
Includes an Interactive Lab.
200140
300280
17
Advanced
GE Fanuc Lathe: Control Panel Overview 255
This class describes the various sections of the GE Fanuc 0-C lathe control panel as well as the steps for powering up, powering down, and homing the machine.
Includes GE Fanuc CNC Simulators.
300120
300150
300200
300210
17
Intermediate
GE Fanuc Lathe: Entering Offsets 265
This class provides step-by-step instructions for adjusting offsets on the GE Fanuc 0-C lathe control during a production run.
Includes GE Fanuc CNC Simulators.
320255
17
Intermediate
GE Fanuc Lathe: Locating Program Zero 275
This class describes how to determine work offsets and tool geometry offsets on the GE Fanuc 0-C lathe control during setup.
Includes GE Fanuc CNC Simulators.
320265
14
Intermediate
GE Fanuc Lathe: Program Execution 285
This class describes the steps necessary to activate, execute, and restart programs using the GE Fanuc O-C control for the lathe.
Includes GE Fanuc CNC Simulators.
320255
14
Intermediate
GE Fanuc Lathe: Program Storage 315
This class describes common methods for transferring and storing part programs on the GE Fanuc 0-C lathe control.
Includes GE Fanuc CNC Simulators.
320285
16
Advanced
GE Fanuc Lathe: First Part Runs 325
This class describes how to verify the accuracy of a program and make minor editing changes on the GE Fanuc 0-C lathe control.
Includes GE Fanuc CNC Simulators.
320285
320275
13
Advanced
Haas Lathe: Control Panel Overview 255
This class describes the various sections of the Haas lathe control panel as well as the steps for powering up, powering down, and homing the machine.
Includes Haas CNC Simulators.
300120
300150
300200
300210
21
Intermediate
Haas Lathe: Entering Offsets 265
This class provides step-by-step instructions for adjusting offsets on the Haas lathe during a production run.
Includes Haas CNC Simulators.
310255
18
Intermediate
Haas Lathe: Locating Program Zero 275
This class describes how to determine work offsets and tool geometry offsets on the Haas lathe during setup.
Includes Haas CNC Simulators.
310265
14
Intermediate
Haas Lathe: Program Execution 285
This class describes the steps necessary to activate, execute, and restart programs on the Haas lathe.
Includes Haas CNC Simulators.
310255
13
Intermediate
Haas Lathe: Program Storage 315
This class describes common methods for transferring and storing part programs on the Haas lathe.
Includes Haas CNC Simulators.
310285
13
Advanced
Haas Lathe: First Part Runs 325
This class describes how to verify the accuracy of a program and make minor editing changes on the Haas lathe.
Includes Haas CNC Simulators.
310285
310275
12
Advanced
Basic Measurement 110
This class introduces the basic measuring devices used in the shop.
Includes an Interactive Lab.
none
18
Beginner
Linear Instrument Characteristics 115
This class describes the various characteristics of linear measuring instruments and explains how variation affects the inspection process.
Includes an Interactive Lab.
none
15
Beginner
Surface Measurement 140
This class identifies the different types of surface texture and describes how the surface texture of a part affects its use.
none
18
Beginner
Intro to GD&T 200
This class introduces the fundamental concepts of geometric dimensioning and tolerancing (GD&T) and describes the main types of tolerances included in the standard.
Includes an Interactive Lab.
350110
800130
20
Intermediate
Calibration Fundamentals 210
This class describes the calibration process and explains how measuring instruments are traced back to national and international standards.
Includes an Interactive Lab.
350110
350115
20
Intermediate
Hole Inspection 240
This class explains different hole characteristics and describes how specific gages are used for different hole inspection applications.
Includes an Interactive Lab.
350110
350115
20
Intermediate
Thread Inspection 250
This class describes common screw threads, their standards, and the common methods and devices used to inspect them.
Includes an Interactive Lab.
350110
350150
19
Intermediate
Hardness Testing 260
This class provides an overview of the most common hardness testing methods and describes how to read hardness ratings.
500120
18
Intermediate
Intro to Materials 100
This class identifies the materials used in manufacturing.
none
19
Beginner
Structure of Metals 110
This class describes the crystal structure of metals and their importance.
none
15
Beginner
Mechanical Properties of Metal 120
This class describes some common properties used to distinguish materials.
Includes an Interactive Lab.
none
12
Beginner
Physical Properties of Metal 130
This class introduces the physical characteristics and abilities of metals.
none
11
Beginner
Metal Manufacturing 140
This class walks through the steps of metal manufacturing using steel as the example.
none
13
Beginner
Metal Classification 150
This class introduces the AISI-SAE classification for steels.
none
13
Beginner
Ferrous Metals and Alloys 210
This class identifies the major categories, properties, and uses of steels and their alloys.
500120
500150
16
Intermediate
Nonferrous Metals and Alloys 220
This class identifies the major categories, properties, and uses of nonferrous metals and their alloys.
500120
14
Intermediate
Heat Treatment of Steel 230
This class describes the different steel phases as well as common heat treatment methods for steel.
Includes an Interactive Lab.
500110
500210
18
Intermediate
Forces of Machines 110
This class identifies the various types of mechanical forces and describes how these forces act on objects.
none
17
Beginner
Lubricant Fundamentals 130
This class describes different types of industrial lubricants and explains the importance of proper lubrication procedure.
none
18
Beginner
Metal Removal Processes 110
This class describes traditional machining processes such as metal cutting and grinding, as well as various nontraditional methods of machining.
none
17
Beginner
Safety for Metal Cutting 115
This class identifies the safety hazards associated with cutting operations and the precautions you must take to avoid injury.
none
15
Beginner
What is Cutting? 120
This class addresses the fundamentals of chip creation.
Includes an Interactive Lab.
none
14
Beginner
Cutting Processes 140
This class provides a comprehensive overview of the most common metal cutting operations performed in the shop.
Includes an Interactive Lab.
none
13
Beginner
Cutting Variables 200
This class describes some of the variables that impact common machining operations.
Includes an Interactive Lab.
200140
17
Intermediate
Cutting Fluids 210
This class identifies the major cutting fluids and their common uses.
200120
200140
19
Intermediate
Cutting Tool Materials 220
This class describes common cutting tool materials and their common applications.
200120
200140
18
Intermediate
Carbide Grade Selection 230
This class describes the common forms of carbide available in cutting tools.
200220
14
Intermediate
Tool Geometry 240
This class identifies the major angles that impact the turning operation.
Includes an Interactive Lab.
200120
200140
16
Intermediate
Drill Geometry 247
This class identifies the major drill components and angles that impact drilling operations.
Includes an Interactive Lab.
200120
200140
17
Intermediate
ANSI Insert Selection 250
This class walks through the ANSI B212.4-1995 standard for insert identification.
200220
800130
20
Intermediate
Toolholders for Turning 260
This class explains the components and identification of OD and ID toolholders.
200240
200250
14
Intermediate
Speed and Feed Selection 300
This class identifies the various speed and feed values used with the lathe and mill and describes how to convert these variables.
Includes an Interactive Lab.
200200
800200
14
Advanced
Optimizing Insert Life 305
This class describes common forms of insert wear that lead to insert failure and identifies the appropriate control methods for each type.
Includes an Interactive Lab.
200200
200220
200240
15
Advanced
Quality Overview 100
This class identifies the key components of a quality organization. The relationship between processes and products are explored through different roles in a manufacturing company.
none
16
Beginner
ISO 9000 Overview 110
This class identifies and describes the key components of the ISO 9000:2000 standard.
none
20
Beginner
Lean Manufacturing Overview 130
This class describes the basic principles of lean manufacturing and compares them to traditional manufacturing approaches.
Includes an Interactive Lab.
none
18
Beginner
Total Productive Maintenance Overview 150
This class describes the elements of Total Productive Maintenance (TPM) and explains how TPM helps reduce losses and waste.
none
18
Beginner
Introduction to 5S 155
This class provides an introduction to the 5S quality system and describes techniques for implementing 5S.
none
14
Beginner
Cell Design and Pull Systems 160
This class will cover the basics of cellular manufacturing, including the characteristics of cells and pull systems.
Includes an Interactive Lab.
none
17
Beginner
Troubleshooting: Identifying Problems 180
This class provides an introduction to the troubleshooting process and describes basic steps for identifying problems.
none
13
Beginner
Troubleshooting: Understanding Causes and Effects 182
This class provides an introduction to the process of determining problem causes and effects.
900180
13
Beginner
Troubleshooting: Taking Corrective Actions 184
This class discusses ways to identify, implement, and document effective solutions in the troubleshooting process.
900180
900182
12
Beginner
Conducting an Internal Audit 200
This class describes the steps of the internal auditing process and explains effective approaches for conducting audit interviews.
900110
19
Intermediate
SPC Overview 210
This class describes the main concepts of statistical process control and explains how to recognize processes that are affected by special causes.
Includes an Interactive Lab.
800220
900100
16
Intermediate
Metrics for Lean 230
This class describes the most common metrics used to measure timing, error, and costs and encourage continuous improvement in a lean system.
Includes an Interactive Lab.
900130
900160
16
Intermediate
Process Flow Charting 240
This class covers the purpose and methods of flow charting, including spaghetti diagrams, process maps, and value stream maps.
900130
900160
20
Intermediate
Conducting Kaizen Events 260
This class describes the sequence of steps for conducting kaizen events and explains common areas for process improvement.
900130
900150
900160
20
Intermediate
Intro to OSHA 100
This class will cover the goals and purposes of the Occupational Safety and Health Administration, including its standards, programs, and interactions with employers and employees.
none
18
Beginner
Fire Safety and Prevention 110
This class addresses OSHA fire safety and prevention measures and describes emergency action plans, fire prevention plans, fire detectors and alarms, and fire extinguishing equipment.
Includes an Interactive Lab.
none
17
Beginner
Bloodborne Pathogens 115
This class addresses how bloodborne pathogens are transmitted and includes information on preventive measures and procedures for exposure in the manufacturing workplace.
none
14
Beginner
Personal Protective Equipment 120
This class addresses personal protective equipment requirements from the Occupational Safety and Health Administration and includes information about hazard assessments, PPE selection, and standards that govern PPE.
Includes an Interactive Lab.
none
19
Beginner
Lockout/Tagout Procedures 130
This class covers lockout/tagout requirements and procedures and includes an explanation of employees' roles during lockout/tagout.
Includes an Interactive Lab.
none
17
Beginner
Safety for Lifting Devices 135
This class addresses lifting device and equipment safety requirements from the Occupational Safety and Health Administration and includes information about lifting devices and equipment commonly used for material handling, inspections, and testing.
none
18
Beginner
Machine Guarding 140
This class covers basic machine guarding practices and devices and includes information on hazardous machine components, motions, and actions.
none
16
Beginner
Hand and Power Tool Safety 145
This class covers general safety guidelines for using hand and power tools as regulated by OSHA.
none
17
Beginner
Environmental Safety Hazards 150
This class explains the different types and levels of environmental hazards in the workplace and how employees may be exposed to these hazards.
Includes an Interactive Lab.
none
16
Beginner
MSDS and Hazard Communication 160
This class covers different types of chemical hazards, standards for hazardous chemicals, and how information about chemical hazards reaches the employee, including through MSDS.
Includes an Interactive Lab.
none
19
Beginner
Metalworking Fluid Safety 165
This class explains the health and safety risks inherent to working with metalworking fluids. It also describes safe practices that help to reduce metalworking fluid exposure.
none
19
Beginner
Noise Reduction and Hearing Conservation 170
This class explains the causes of hearing damage and describes how to avoid exposure to excessive noise.
none
15
Beginner
Walking and Working Surfaces 180
This class covers the requirements necessary to ensure the safety of typical walking and working surfaces such as platforms, stairs, ladders, and scaffolds.
none
19
Beginner
Powered Industrial Truck Safety 210
This class covers different types of powered industrial trucks, such as forklifts, and includes guidelines for use, training requirements, and stability principles.
850100