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Assessment Test Description

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Test Name	Job: Arc Welder - UPDATED
Number of Questions	112
Test Description	The assessment for arc welders tests for an understanding of electrical conductivity and circuits, arc welding equipment and processes, properties of metals, and print reading. This assessment also addresses proper safety practices. Test questions are based on class material from the electrical systems, inspection, materials, quality, safety, shop mathematics/print reading, and welding departments.
Test Instructions	This online test requires uninterrupted access to a computer with an Internet connection. For math-related questions, please have paper and pencils on hand for your calculations. Textbooks, calculators, and other electronic devices are NOT allowed.

This assessment covers all these classes:

Class Name	Prerequisites	Lessons	Difficulty
Electrical Units 110 This class describes how electricity flows and explains the basic units used to measure electricity.	none	20	Beginner
Intro to Circuits 120 This class describes the basic components of an electrical circuit and explains how they are represented in schematic drawings.	none	19	Beginner
Basic Measurement 110 This class introduces the basic measuring devices used in the shop. Includes an Interactive Lab.	none	18	Beginner
Hardness Testing 260 This class provides an overview of the most common hardness testing methods and describes how to read hardness ratings.	500120	18	Intermediate
Intro to Materials 100 This class identifies the materials used in manufacturing.	none	19	Beginner
Structure of Metals 110 This class describes the crystal structure of metals and their importance.	none	15	Beginner
Mechanical Properties of Metal 120 This class describes some common properties used to distinguish materials. Includes an Interactive Lab.	none	12	Beginner
Physical Properties of Metal 130 This class introduces the physical characteristics and abilities of metals.	none	11	Beginner
Metal Classification 150 This class introduces the AISI-SAE classification for steels.	none	13	Beginner
Ferrous Metals and Alloys 210 This class identifies the major categories, properties, and uses of steels and their alloys.	500120 500150	16	Intermediate
Nonferrous Metals and Alloys 220 This class identifies the major categories, properties, and uses of nonferrous metals and their alloys.	500120	14	Intermediate
Plastics 240 This class identifies the major categories, properties, and uses of plastics.	500100 500110	17	Intermediate
Quality Overview 100 This class identifies the key components of a quality organization. The relationship between processes and products are explored through different roles in a manufacturing company.	none	16	Beginner
ISO 9000 Overview 110 This class identifies and describes the key components of the ISO 9000:2000 standard.	none	20	Beginner
Lean Manufacturing Overview 130 This class describes the basic principles of lean manufacturing and compares them to traditional manufacturing approaches. Includes an Interactive Lab.	none	18	Beginner
Troubleshooting: Identifying Problems 180 This class provides an introduction to the troubleshooting process and describes basic steps for identifying problems.	none	13	Beginner
Troubleshooting: Understanding Causes and Effects 182 This class provides an introduction to the process of determining problem causes and effects.	900180	13	Beginner
Troubleshooting: Taking Corrective Actions 184 This class discusses ways to identify, implement, and document effective solutions in the troubleshooting process.	900180 900182	12	Beginner
Conducting an Internal Audit 200 This class describes the steps of the internal auditing process and explains effective approaches for conducting audit interviews.	900110	19	Intermediate
Intro to OSHA 100 This class will cover the goals and purposes of the Occupational Safety and Health Administration, including its standards, programs, and interactions with employers and employees.	none	18	Beginner
Fire Safety and Prevention 110 This class addresses OSHA fire safety and prevention measures and describes emergency action plans, fire prevention plans, fire detectors and alarms, and fire extinguishing equipment. Includes an Interactive Lab.	none	17	Beginner
Bloodborne Pathogens 115 This class addresses how bloodborne pathogens are transmitted and includes information on preventive measures and procedures for exposure in the manufacturing workplace.	none	14	Beginner
Personal Protective Equipment 120 This class addresses personal protective equipment requirements from the Occupational Safety and Health Administration and includes information about hazard assessments, PPE selection, and standards that govern PPE. Includes an Interactive Lab.	none	19	Beginner
Lockout/Tagout Procedures 130 This class covers lockout/tagout requirements and procedures and includes an explanation of employees' roles during lockout/tagout. Includes an Interactive Lab.	none	17	Beginner
Safety for Lifting Devices 135 This class addresses lifting device and equipment safety requirements from the Occupational Safety and Health Administration and includes information about lifting devices and equipment commonly used for material handling, inspections, and testing.	none	18	Beginner
Hand and Power Tool Safety 145 This class covers general safety guidelines for using hand and power tools as regulated by OSHA.	none	17	Beginner
Environmental Safety Hazards 150 This class explains the different types and levels of environmental hazards in the workplace and how employees may be exposed to these hazards. Includes an Interactive Lab.	none	16	Beginner
MSDS and Hazard Communication 160 This class covers different types of chemical hazards, standards for hazardous chemicals, and how information about chemical hazards reaches the employee, including through MSDS. Includes an Interactive Lab.	none	19	Beginner
Noise Reduction and Hearing Conservation 170 This class explains the causes of hearing damage and describes how to avoid exposure to excessive noise.	none	15	Beginner
Walking and Working Surfaces 180 This class covers the requirements necessary to ensure the safety of typical walking and working surfaces such as platforms, stairs, ladders, and scaffolds.	none	19	Beginner
Confined Spaces 190 This class covers different types of confined spaces and the hazards they present, the roles and responsibilities of employers and employees, and proper work practices and safety precautions for confined spaces.	none	18	Beginner
Respiratory Safety 195 This class covers the most common types of respirators and includes information about fit testing, medical evaluation, and training for employees.	none	18	Beginner
Powered Industrial Truck Safety 210 This class covers different types of powered industrial trucks, such as forklifts, and includes guidelines for use, training requirements, and stability principles.	850100	19	Intermediate
Math: Fundamentals 100 This class explains how to add, subtract, multiply, and divide to solve a problem following the correct order of operations.	none	14	Beginner
Math: Fractions and Decimals 105 This class explains how to add, subtract, multiply, and divide fractions and decimals, as well as how to convert these numbers to percents.	800100	22	Beginner
Math: Units of Measurement 115 This class will discuss common units of measurement that you encounter in manufacturing. You will also learn how to convert from one unit of measurement to another.	none	18	Beginner
Basics of Tolerance 120 This class defines and describes the fundamentals of tolerance and its role in manufacturing. Includes an Interactive Lab.	none	12	Beginner
Geometry: Lines and Angles 155 This class describes the properties of lines and angles and demonstrates how they are used to solve sample part drawings.	none	18	Beginner
Geometry: Triangles 165 This class describes the properties of the various types of triangles and demonstrates how they are used to solve sample part drawings.	800155	16	Beginner
Geometry: Circles and Polygons 185 This class explains basic circle and polygon geometry and how to apply it to sample shop drawings.	800165	16	Beginner
Shop Algebra Overview 200 This class explains basic principles of algebra and shows you how to solve equations containing multiple operations	800100 800105	19	Intermediate
What Is Arc Welding? 110 This class introduces the advantages of arc welding as a joining process and explains the fundamentals of arc welding.	650115	18	Beginner
Arc Welding Safety 115 This class describes general safety practices that all welders must follow during arc welding procedures. Includes an Interactive Lab.	none	16	Beginner
Arc Welding Processes 120 This class describes the various arc welding processes as well as the particular advantages and disadvantages of each process. Includes an Interactive Lab.	650115	16	Beginner
Overview of Weld Types 130 This class describes the various joint and weld types, welding positions, and possible weld defects that can occur on a welded joint. Includes an Interactive Lab.	650115	17	Beginner
Electrical Power for Arc Welding 140 This class describes electrical variables, the path of electricity, and the effect of electricity on the arc welding process.	650115	20	Beginner
Ferrous Metals for Welding 200 This class provides an overview of the properties of common ferrous metals used for arc welding.	650110 650115 650120	20	Intermediate
Nonferrous Metals for Welding 205 This class provides an overview of the properties of common nonferrous metals used for arc welding.	650110 650115 650120	20	Intermediate
SMAW Applications 210 This class describes the SMAW process and the variables that affect electrode selection, electrical variables, and methods for starting and extinguishing the arc. Includes an Interactive Lab.	650110 650115 650130 650140	18	Intermediate
GMAW Applications 220 This class describes the GMAW process and the variables that affect shielding gas selection, electrode selection, metal transfer methods, and electrode orientation. Includes an Interactive Lab.	650110 650115 650130 650140	21	Intermediate
FCAW Applications 230 This class describes the FCAW process and the variables that affect electrode selection, shielding gas selection, and electrode orientation. Includes an Interactive Lab.	650110 650115 650130 650140	21	Intermediate
GTAW Applications 240 This class describes the GTAW process and the variables that affect welding current, electrode selection, electrode preparation, and arc-starting methods. Includes an Interactive Lab.	650110 650115 650130 650140	20	Intermediate
Arc Welding Symbols and Codes 250 This class describes welding symbols and how to read them. It also explains the importance of welding codes and the procedures involved for a welding application.	650110 650115 650120 650130	15	Intermediate
Arc Welding Power Sources 260 This class describes different types of arc welding power sources and explains how each power source produces welding power.	650115 650120 650140	19	Intermediate
Electrode Selection 270 This class describes electrode characteristics for the four major arc welding processes and explains how to select the appropriate electrode for a specific welding application.	650110 650115 650120	18	Intermediate
Arc Welding Aluminum Alloys 310 This class describes the welding characteristics of aluminum and explains how its properties affect each variable in the welding process.	650205 650210 650220 650230 650240 650260	21	Advanced

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