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Assessment Test Description

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Test NameJob: Assembler Program - UPDATED
Number of Questions142
Test DescriptionThe assessment for assemblers tests for an understanding of mechanical fasteners and torque, methods for inspecting finished parts, basic welding principles, and print reading skills. This assessment also addresses quality methods such as lean systems and cell design. Test questions are based on class material from the fasteners, inspection, materials, quality, safety, shop mathematics/print reading, welding, and workholding departments.
Test InstructionsThis online test requires uninterrupted access to a computer with an Internet connection. For math-related questions, please have paper and pencils on hand for your calculations. Textbooks, calculators, and other electronic devices are NOT allowed.
This assessment covers all these classes:

Class NamePrerequisitesLessonsDifficultyDepartment
Intro to Assembly 100
This class describes the common assembly methods of mechanical fastening, adhesive bonding, and welding.
none 14Beginner Fasteners
Safety for Assembly 105
This class introduces general safety guidelines for assembly. Includes an Interactive Lab.
none 15Beginner Fasteners
Intro to Fastener Threads 110
This class describes fastener threads and their characteristics, as well as explains different thread standards and classifications. Includes an Interactive Lab.
none 16Beginner Fasteners
Overview of Threaded Fasteners 117
This class summarizes the various types of threaded fasteners used in assemblies and describes their common applications.
none 16Beginner Fasteners
Tools for Threaded Fasteners 120
This class outlines the different types of tools for assembly commonly used with threaded fasteners.
none 18Beginner Fasteners
Overview of Non-Threaded Fasteners 125
This class summarizes the various types of non-threaded fasteners used in assemblies and describes their common applications.
none 13Beginner Fasteners
Intro to Fastener Ergonomics 130
This class introduces ergonomics and discusses the ergonomic concerns associated with assembly.
none 15Beginner Fasteners
Properties for Fasteners 200
This class describes the key properties of steel fasteners as well as common fastener failures that may occur.
700117 700125 16Intermediate Fasteners
Understanding Torque 210
This class explains the importance of torque as well as how torque is derived and applied to bolted joints. Includes an Interactive Lab.
700117 700120 700125 15Intermediate Fasteners
Threaded Fastener Selection 215
This class describes how to select a threaded fastener as well as how to install a bolt and nut combination into a joint.
700117 700120 700125 18Intermediate Fasteners
Intro to Fluid Systems 100
This class provides an introduction to fluid power systems, including hydraulic and pneumatic components.
none 14Beginner Hydraulics and Pneumatics
Safety for Hydraulics and Pneumatics 105
This class addresses safe work practices for hydraulics and pneumatics and includes information on preventive measures for safety hazards in the manufacturing workplace.
none 17Beginner Hydraulics and Pneumatics
Intro to Hydraulic Components 120
This class presents an overview of basic hydraulic system components.
none 15Beginner Hydraulics and Pneumatics
Intro to Pneumatic Components 125
This class presents an overview of basic pneumatic system components.
none 17Beginner Hydraulics and Pneumatics
Intro to Fluid Conductors 130
This class provides an overview of fluid power conductors, including pipe, tubing, hose, and manifolds.
none 16Beginner Hydraulics and Pneumatics
Fittings for Fluid Systems 135
This class provides an overview of fittings for fluid power systems, including pipe fittings, tube fittings, hose fittings, and the seals that make them work.
570130 17Beginner Hydraulics and Pneumatics
Basic Measurement 110
This class introduces the basic measuring devices used in the shop. Includes an Interactive Lab.
none 18Beginner Inspection
Linear Instrument Characteristics 115
This class describes the various characteristics of linear measuring instruments and explains how variation affects the inspection process. Includes an Interactive Lab.
none 15Beginner Inspection
Overview of Threads 150
This class describes the various parts of a screw thread and how threads are manufactured. It also covers thread standards and tolerances, how threads are inspected, and the various tools used to inspect them.
none 18Beginner Inspection
Intro to GD&T 200
This class introduces the fundamental concepts of geometric dimensioning and tolerancing (GD&T) and describes the main types of tolerances included in the standard. Includes an Interactive Lab.
350110 800130 20Intermediate Inspection
Mechanical Properties of Metal 120
This class describes some common properties used to distinguish materials. Includes an Interactive Lab.
none 12Beginner Materials
Physical Properties of Metal 130
This class introduces the physical characteristics and abilities of metals.
none 11Beginner Materials
Intro to Mechanical Systems 100
This class examines simple machines such as the lever and inclined plane and covers basic concepts of physical science, including mechanical advantage and friction.
none 20Beginner Mechanical Systems
Safety for Mechanical Work 105
This class describes safety precautions for performing maintenance on mechanical systems.
none 12Beginner Mechanical Systems
Power Transmission Components 120
This class discusses the process of mechanical power transmission and describes the components used to transmit mechanical energy.
none 17Beginner Mechanical Systems
Lubricant Fundamentals 130
This class describes different types of industrial lubricants and explains the importance of proper lubrication procedure.
none 18Beginner Mechanical Systems
Bearing Applications 210
This class describes different types of bearings, the operating conditions in which they are used, and installation and maintenance procedures relevant to the major types of bearings available.
560100 560130 20Intermediate Mechanical Systems
Spring Applications 220
This class discusses different types of springs, how they are used in machines, and how to select the right spring for a particular application.
560100 560200 18Intermediate Mechanical Systems
Belt Drive Applications 230
This class explains how belt drive systems are used to transmit power and discusses various types of belts used in industry.
560110 560120 15Intermediate Mechanical Systems
Gear Applications 245
This class discusses various types of gears used in industry, including information on how gears are used, maintained, and classified.
560105 560110 560120 18Intermediate Mechanical Systems
Clutch and Brake Applications 250
This class describes different types of clutches and brakes, the operating conditions in which they are used, and installation, maintenance, and safety concerns.
560100 560110 560120 18Intermediate Mechanical Systems
Quality Overview 100
This class identifies the key components of a quality organization. The relationship between processes and products are explored through different roles in a manufacturing company.
none 16Beginner Quality
ISO 9000 Overview 110
This class identifies and describes the key components of the ISO 9000:2000 standard.
none 20Beginner Quality
Lean Manufacturing Overview 130
This class describes the basic principles of lean manufacturing and compares them to traditional manufacturing approaches. Includes an Interactive Lab.
none 18Beginner Quality
Intro to Supply Chain Management 140
This class describes the flow of products and information in a supply chain and explains the importance of customer service.
none 15Beginner Quality
Introduction to 5S 155
This class provides an introduction to the 5S quality system and describes techniques for implementing 5S.
none 14Beginner Quality
Cell Design and Pull Systems 160
This class will cover the basics of cellular manufacturing, including the characteristics of cells and pull systems. Includes an Interactive Lab.
none 17Beginner Quality
Troubleshooting: Identifying Problems 180
This class provides an introduction to the troubleshooting process and describes basic steps for identifying problems.
none 13Beginner Quality
Troubleshooting: Understanding Causes and Effects 182
This class provides an introduction to the process of determining problem causes and effects.
900180 13Beginner Quality
Troubleshooting: Taking Corrective Actions 184
This class discusses ways to identify, implement, and document effective solutions in the troubleshooting process.
900180 900182 12Beginner Quality
Conducting an Internal Audit 200
This class describes the steps of the internal auditing process and explains effective approaches for conducting audit interviews.
900110 19Intermediate Quality
Intro to OSHA 100
This class will cover the goals and purposes of the Occupational Safety and Health Administration, including its standards, programs, and interactions with employers and employees.
none 18Beginner Safety
Fire Safety and Prevention 110
This class addresses OSHA fire safety and prevention measures and describes emergency action plans, fire prevention plans, fire detectors and alarms, and fire extinguishing equipment. Includes an Interactive Lab.
none 17Beginner Safety
Bloodborne Pathogens 115
This class addresses how bloodborne pathogens are transmitted and includes information on preventive measures and procedures for exposure in the manufacturing workplace.
none 14Beginner Safety
Personal Protective Equipment 120
This class addresses personal protective equipment requirements from the Occupational Safety and Health Administration and includes information about hazard assessments, PPE selection, and standards that govern PPE. Includes an Interactive Lab.
none 19Beginner Safety
Lockout/Tagout Procedures 130
This class covers lockout/tagout requirements and procedures and includes an explanation of employees' roles during lockout/tagout. Includes an Interactive Lab.
none 17Beginner Safety
Safety for Lifting Devices 135
This class addresses lifting device and equipment safety requirements from the Occupational Safety and Health Administration and includes information about lifting devices and equipment commonly used for material handling, inspections, and testing.
none 18Beginner Safety
Machine Guarding 140
This class covers basic machine guarding practices and devices and includes information on hazardous machine components, motions, and actions.
none 16Beginner Safety
Hand and Power Tool Safety 145
This class covers general safety guidelines for using hand and power tools as regulated by OSHA.
none 17Beginner Safety
Environmental Safety Hazards 150
This class explains the different types and levels of environmental hazards in the workplace and how employees may be exposed to these hazards. Includes an Interactive Lab.
none 16Beginner Safety
MSDS and Hazard Communication 160
This class covers different types of chemical hazards, standards for hazardous chemicals, and how information about chemical hazards reaches the employee, including through MSDS. Includes an Interactive Lab.
none 19Beginner Safety
Noise Reduction and Hearing Conservation 170
This class explains the causes of hearing damage and describes how to avoid exposure to excessive noise.
none 15Beginner Safety
Walking and Working Surfaces 180
This class covers the requirements necessary to ensure the safety of typical walking and working surfaces such as platforms, stairs, ladders, and scaffolds.
none 19Beginner Safety
Confined Spaces 190
This class covers different types of confined spaces and the hazards they present, the roles and responsibilities of employers and employees, and proper work practices and safety precautions for confined spaces.
none 18Beginner Safety
Respiratory Safety 195
This class covers the most common types of respirators and includes information about fit testing, medical evaluation, and training for employees.
none 18Beginner Safety
Powered Industrial Truck Safety 210
This class covers different types of powered industrial trucks, such as forklifts, and includes guidelines for use, training requirements, and stability principles.
850100 19Intermediate Safety
Math: Fundamentals 100
This class explains how to add, subtract, multiply, and divide to solve a problem following the correct order of operations.
none 14Beginner Shop Essentials
Math: Fractions and Decimals 105
This class explains how to add, subtract, multiply, and divide fractions and decimals, as well as how to convert these numbers to percents.
800100 22Beginner Shop Essentials
Math: Units of Measurement 115
This class will discuss common units of measurement that you encounter in manufacturing. You will also learn how to convert from one unit of measurement to another.
none 18Beginner Shop Essentials
Basics of Tolerance 120
This class defines and describes the fundamentals of tolerance and its role in manufacturing. Includes an Interactive Lab.
none 12Beginner Shop Essentials
Blueprint Reading 130
This class identifies the information communicated on a blueprint with emphasis on interpreting the part drawing. Includes an Interactive Lab.
none 18Beginner Shop Essentials
Geometry: Lines and Angles 155
This class describes the properties of lines and angles and demonstrates how they are used to solve sample part drawings.
none 18Beginner Shop Essentials
Geometry: Triangles 165
This class describes the properties of the various types of triangles and demonstrates how they are used to solve sample part drawings.
800155 16Beginner Shop Essentials
Geometry: Circles and Polygons 185
This class explains basic circle and polygon geometry and how to apply it to sample shop drawings.
800165 16Beginner Shop Essentials
What Is Arc Welding? 110
This class introduces the advantages of arc welding as a joining process and explains the fundamentals of arc welding.
650115 18Beginner Welding
Arc Welding Safety 115
This class describes general safety practices that all welders must follow during arc welding procedures. Includes an Interactive Lab.
none 16Beginner Welding
Arc Welding Processes 120
This class describes the various arc welding processes as well as the particular advantages and disadvantages of each process. Includes an Interactive Lab.
650115 16Beginner Welding
Overview of Weld Types 130
This class describes the various joint and weld types, welding positions, and possible weld defects that can occur on a welded joint. Includes an Interactive Lab.
650115 17Beginner Welding
Electrical Power for Arc Welding 140
This class describes electrical variables, the path of electricity, and the effect of electricity on the arc welding process.
650115 20Beginner Welding
Intro to Workholding 104
This class introduces the role of a typical jig and fixture. The components of a jig and fixture are discussed.
none 18Beginner Workholding
Supporting and Locating Principles 106
This class introduces the beginning of the locating process in a how-to fashion. Includes an Interactive Lab.
none 15Beginner Workholding
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