Lean Tooling

Lean Tooling
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This video program examines how manufacturing companies are using lean tooling as an integral part of lean manufacturing to immediately cut costs, drastically reduce production lead time, and ensure quality. By viewing both programs you can see case studies from 4 companies who have successfully implemented lean tooling, PLUS learn specifically what you can do to be more like those companies.

Take a look inside:
  • Lee Blake Precision Machining and see how they've integrated lean tooling into their daily work practices, saving a tremendous amount of time and money.
  • Eaton Aerospace and see how the 5S System and Visual Controls were used. as they implemented lean tooling.
  • K&A Machine & Tool, where a Kanban system was used to control tooling insert usage.
  • Classic Turning, where employees are solving tooling and changeover problems through teamwork and continuous improvement.
The 2 video package includes the workbook “Lean Tooling: The Right Tool at the Right Time” by T. Fabrizio and D. Tapping.

Tom Fabrizio worked with the eminent Dr. Shigeo Shingo of Toyota in the early 1980s and Deming prize-winning author Dr. Ryuji Fukuda. For 20 years, Don Tapping has worked to eliminate waste and improve bottom-line results in telecommunications, medical, automotive, industrial, and aerospace markets. Together, they have produced a workbook that applies lean manufacturing to tools and tooling. “Lean Tooling” goes beyond quick changeovers, setup reductions, and the 5S program. It provides automonous maintenance for tooling, a kanban for tooling program, complete standization, and visual control systems.
Class NameDescriptionLessonsDifficultyDepartment
Quality Overview 100This class identifies how each department and function of a company plays a role in producing quality products for the customer.16Beginner Quality Overview 100
ISO 9000 Overview 110This class identifies and describes the key components of ISO 9001:2008, as well as its supporting standards ISO 9000:2005 and ISO 9004:2009.19Beginner ISO 9000 Overview 110
Lean Manufacturing Overview 130This class describes the basic principles of lean manufacturing and compares them to traditional manufacturing approaches. Includes an Interactive Lab.18Beginner Lean Manufacturing Overview 130
Conducting an Internal Audit 200This class describes the steps of the internal auditing process and explains effective approaches for conducting audit interviews.19Intermediate Conducting an Internal Audit 200
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